Toyota CH-R Service Manual: Installation

INSTALLATION

PROCEDURE

1. INSTALL NO. 3 ANTENNA CORD SUB-ASSEMBLY

(a) w/o Manual (SOS) Switch

(1) Engage the clamp and guide to temporarily install the No. 3 antenna cord sub-assembly.

*A

for Type A

*B

for Type B

*C

for Type C

*a

Guide

*b

Clamp

(2) Install the bolt.

Torque:

for Type A :

10.5 N·m {107 kgf·cm, 8 ft·lbf}

for Type B :

10 N·m {102 kgf·cm, 7 ft·lbf}

for Type C :

10 N·m {102 kgf·cm, 7 ft·lbf}

(b) w/ Manual (SOS) Switch

(1) Engage the clamp and guide to temporarily install the No. 3 antenna cord sub-assembly.

*A

for Type A

*B

for Type B

*C

for Type C

*a

Guide

*b

Clamp

(2) Install the bolt.

(3) Connect the connector of the floor wire.

Torque:

for Type A :

10.5 N·m {107 kgf·cm, 8 ft·lbf}

for Type B :

10 N·m {102 kgf·cm, 7 ft·lbf}

for Type C :

10 N·m {102 kgf·cm, 7 ft·lbf}

(c) Engage the clamps install the No. 3 antenna cord sub-assembly.

(d) Connect the connector.

2. INSTALL NO. 2 ANTENNA CORD SUB-ASSEMBLY

(a) Type A:

(1) Remove the old double-sided tape from the roof headlining.

*a

Marking

-

-

Double-sided Tape

Front

(2) Prepare an appropriate amount of new double-sided tape.

HINT:

Be careful not to touch the adhesive surface.

(3) Apply the double-sided tape to the roof headlining while aligning the tape with the markings on the roof headlining.

(4) Peel off the release paper from the double-sided tape.

*a

Marking Tape (A)

*b

Marking Tape (B)

*c

Adhesive Tape (A)

*d

Adhesive Tape (B)

*e

Protrusion

*f

Edge of the roof headlining

*g

Adjustment Area

-

-

Front

-

-

(5) Align the marking tape (A) on the No. 2 antenna cord sub-assembly with the protrusion on the front of the roof headlining and wrap tape around the No. 2 antenna cord sub-assembly and protrusion of the roof headlining.

(6) Install the No. 2 antenna cord sub-assembly on the double-sided tape of the roof headlining.

NOTICE:

  • Make sure that there are no gaps between the roof headlining and No. 2 antenna cord sub-assembly, and that the No. 2 antenna cord sub-assembly is not twisted.
  • Make sure the No. 2 antenna cord assembly is securely installed. If any part of the No. 2 antenna cord sub-assembly is loose, it will cause an abnormal noise.

(7) Align the marking tape (B) on the No. 2 antenna cord sub-assembly with the edge of roof headlining on the roof headlining and secure the No. 2 antenna cord sub-assembly with the adhesive tape (A) as shown in the illustration.

NOTICE:

Make sure that there are no gaps between the roof headlining and No. 2 antenna cord sub-assembly, and that the No. 2 antenna cord sub-assembly is not twisted.

(8) Apply the 2 adhesive tapes (B) as shown in the illustration to secure the No. 2 antenna cord subassembly.

HINT:

Secure the extra length of the No. 2 antenna cord sub-assembly in the adjustment area as shown in the illustration.

(b) Type B:

(1) Align the marking tape (A) on the No. 2 antenna cord sub-assembly with the protrusion on the front of the roof headlining and wrap tape around the No. 2 antenna cord sub-assembly and protrusion of the roof headlining.

*a

Marking Tape (A)

*b

Marking Tape (B)

*c

Adhesive Tape (A)

*d

Adhesive Tape (B)

*e

Protrusion

*f

Edge of the roof headlining

*g

Adjustment Area

-

-

Front

-

-

(2) Install the No. 2 antenna cord sub-assembly on the butyl tape of the roof headlining.

NOTICE:

  • Make sure that there are no gaps between the roof headlining and No. 2 antenna cord sub-assembly, and that the No. 2 antenna cord sub-assembly is not twisted.
  • Make sure the No. 2 antenna cord assembly is securely installed. If any part of the No. 2 antenna cord sub-assembly is loose, it will cause an abnormal noise.

(3) Align the marking tape (B) on the No. 2 antenna cord sub-assembly with the edge of roof headlining on the roof headlining and secure the No. 2 antenna cord sub-assembly with the adhesive tape (A) as shown in the illustration.

NOTICE:

Make sure that there are no gaps between the roof headlining and No. 2 antenna cord sub-assembly, and that the No. 2 antenna cord sub-assembly is not twisted.

(4) Apply the 11 adhesive tapes (B) as shown in the illustration to secure the No. 2 antenna cord subassembly.

HINT:

Secure the extra length of the No. 2 antenna cord sub-assembly in the adjustment area as shown in the illustration.

3. INSTALL ROOF HEADLINING

Click here

4. INSTALL ANTENNA CORD SUB-ASSEMBLY

(a) Engage the clamps to install the antenna cord sub-assembly.

*A

w/ USB Audio System

*B

w/ Manual (SOS) Switch

(b) w/ Manual (SOS) Switch:

(1) Connect the connector.

5. INSTALL NO. 3 HEATER TO REGISTER DUCT SUB-ASSEMBLY

Click here

6. INSTALL INSTRUMENT PANEL SAFETY PAD

Click here

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