Toyota CH-R Service Manual: Removal

Toyota CH-R Service Manual / Door Lock / Front Door Lock / Removal

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during the front door lock with motor assembly removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure

Necessary Procedure

Effect/Inoperative when not Performed

Link

Disconnect cable from negative battery terminal

Initialize back door lock

Power door lock control system

Memorize steering angle neutral point

Lane departure alert system (w/ Steering Control)

Pre-collision system
  • Front door glass sub-assembly
  • Front door glass run

Initialize Power Window Control System
  • Auto up and down function
  • Jam protection function
  • Catch protection function
  • Remote control function
  • Key-linked function
  • Wireless transmitter-linked function
  • Key-off operation function
  • Window open warning function

HINT:

  • Use the same procedure for the RH side and LH side.
  • The following procedure is for the LH side.

PROCEDURE

1. PRECAUTION

NOTICE:

After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.

Click here

2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

Click here

NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

Click here

3. REMOVE FRONT DOOR INSIDE HANDLE BEZEL PLUG

Click here

4. REMOVE MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY WITH FRONT ARMREST BASE UPPER PANEL (for Driver Side)

Click here

5. REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT ARMREST BASE UPPER PANEL (for Front Passenger Side)

Click here

6. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY

Click here

7. REMOVE FRONT DOOR GLASS INNER WEATHERSTRIP

Click here

8. REMOVE FRONT DOOR BELT SEAL

Click here

9. REMOVE FRONT DOOR SERVICE HOLE COVER

Click here

10. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY

Click here

11. REMOVE DOOR FRAME UPPER GARNISH

Click here

12. REMOVE FRONT DOOR GLASS RUN

Click here

13. REMOVE FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY

Click here

14. REMOVE FRONT DOOR OUTSIDE HANDLE COVER (for Driver Side)

Click here

15. REMOVE FRONT DOOR LOCK WITH MOTOR ASSEMBLY

(a) Disconnect the connector.

*1

Front Door Lock Open Rod

Remove in this Direction

(b) Using a T30 "TORX" socket wrench, remove the 3 screws.

(c) Disconnect the front door lock open rod as shown in the illustration.

(d) Remove the front door lock with motor assembly.

(e) When reusing the front door lock with motor assembly (w/o Double Locking System):

(1) Remove the door lock wiring harness seal from the front door lock with motor assembly.

(f) When reusing the front door lock with motor assembly (w/ Double Locking System):

(1) Remove the door lock wiring harness seal from the front door lock with motor assembly.

16. REMOVE FRONT DOOR LOCK COVER SUB-ASSEMBLY (w/o Double Locking System)

(a) Using a screwdriver with its tip wrapped in protective tape, disengage the claws as shown in the illustration.

*a

Protective Tape

Remove in this Direction

(b) Disengage the guides to remove the front door lock cover sub-assembly from the front door lock with motor assembly.

17. REMOVE FRONT DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY

(a) w/o Double Locking System:

(1) Disengage the guide to remove the front door lock remote control cable assembly from the front door lock with motor assembly.

(b) w/ Double Locking System:

(1) Disengage the guide to remove the front door lock remote control cable assembly from the front door lock with motor assembly.

18. REMOVE FRONT DOOR INSIDE LOCKING CABLE ASSEMBLY

(a) w/o Double Locking System:

(1) Disengage the guide to remove the front door inside locking cable assembly from the front door lock with motor assembly.

(b) w/ Double Locking System:

(1) Using a screwdriver with its tip wrapped in protective tape, disengage the claws as shown in the illustration.

*a

Protective tape

Remove in this Direction

(2) Disengage the guide to remove the front door inside locking cable assembly from the front door lock with motor assembly.
    Inspection
    INSPECTION PROCEDURE 1. INSPECT FRONT DOOR LOCK WITH MOTOR ASSEMBLY LH (w/o Double Locking System) (a) Check the door lock motor operation (for Driver Side). (1) Apply battery voltage ...

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    INSTALLATION CAUTION / NOTICE / HINT HINT: Use the same procedure for the RH side and LH side. The following procedure is for the LH side. PROCEDURE 1. INSTALL FRONT DOOR INSIDE ...

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