Toyota CH-R Service Manual: Removal

Toyota CH-R Service Manual / Door Lock / Front Door Lock / Removal

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during the front door lock with motor assembly removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure	Necessary Procedure	Effect/Inoperative when not Performed
Disconnect cable from negative battery terminal	Initialize back door lock	Power door lock control system
	Memorize steering angle neutral point	Lane departure alert system (w/ Steering Control)
	Memorize steering angle neutral point	Pre-collision system
Front door glass sub-assembly Front door glass run	Initialize Power Window Control System	Auto up and down function Jam protection function Catch protection function Remote control function Key-linked function Wireless transmitter-linked function Key-off operation function Window open warning function

HINT:

Use the same procedure for the RH side and LH side.
The following procedure is for the LH side.

PROCEDURE

1. PRECAUTION

NOTICE:

After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.

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2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

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NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

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3. REMOVE FRONT DOOR INSIDE HANDLE BEZEL PLUG

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4. REMOVE MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY WITH FRONT ARMREST BASE UPPER PANEL (for Driver Side)

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5. REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT ARMREST BASE UPPER PANEL (for Front Passenger Side)

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6. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY

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7. REMOVE FRONT DOOR GLASS INNER WEATHERSTRIP

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8. REMOVE FRONT DOOR BELT SEAL

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9. REMOVE FRONT DOOR SERVICE HOLE COVER

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10. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY

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11. REMOVE DOOR FRAME UPPER GARNISH

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12. REMOVE FRONT DOOR GLASS RUN

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13. REMOVE FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY

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14. REMOVE FRONT DOOR OUTSIDE HANDLE COVER (for Driver Side)

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15. REMOVE FRONT DOOR LOCK WITH MOTOR ASSEMBLY

(a) Disconnect the connector.

*1	Front Door Lock Open Rod
	Remove in this Direction

(b) Using a T30 "TORX" socket wrench, remove the 3 screws.

(d) Remove the front door lock with motor assembly.

(e) When reusing the front door lock with motor assembly (w/o Double Locking System):

(1) Remove the door lock wiring harness seal from the front door lock with motor assembly.

(f) When reusing the front door lock with motor assembly (w/ Double Locking System):

(1) Remove the door lock wiring harness seal from the front door lock with motor assembly.

16. REMOVE FRONT DOOR LOCK COVER SUB-ASSEMBLY (w/o Double Locking System)

(a) Using a screwdriver with its tip wrapped in protective tape, disengage the claws as shown in the illustration.

*a	Protective Tape
	Remove in this Direction

(b) Disengage the guides to remove the front door lock cover sub-assembly from the front door lock with motor assembly.

17. REMOVE FRONT DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY

(a) w/o Double Locking System:

(1) Disengage the guide to remove the front door lock remote control cable assembly from the front door lock with motor assembly.

(b) w/ Double Locking System:

(1) Disengage the guide to remove the front door lock remote control cable assembly from the front door lock with motor assembly.

18. REMOVE FRONT DOOR INSIDE LOCKING CABLE ASSEMBLY

(a) w/o Double Locking System:

(1) Disengage the guide to remove the front door inside locking cable assembly from the front door lock with motor assembly.

(b) w/ Double Locking System:

(1) Using a screwdriver with its tip wrapped in protective tape, disengage the claws as shown in the illustration.

*a	Protective tape
	Remove in this Direction

(2) Disengage the guide to remove the front door inside locking cable assembly from the front door lock with motor assembly.

Inspection

INSPECTION PROCEDURE 1. INSPECT FRONT DOOR LOCK WITH MOTOR ASSEMBLY LH (w/o Double Locking System) (a) Check the door lock motor operation (for Driver Side). (1) Apply battery voltage ...

Installation

INSTALLATION CAUTION / NOTICE / HINT HINT: Use the same procedure for the RH side and LH side. The following procedure is for the LH side. PROCEDURE 1. INSTALL FRONT DOOR INSIDE ...

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