Toyota CH-R Service Manual: Installation

INSTALLATION

CAUTION / NOTICE / HINT

HINT:

  • Use the same procedure for the RH side and LH side.
  • The following procedure is for the LH side.

PROCEDURE

1. INSTALL FRONT DOOR INSIDE LOCKING CABLE ASSEMBLY

(a) w/o Double Locking System:

(1) Engage the guide to install the front door inside locking cable assembly to the front door lock with motor assembly.

(b) w/ Double Locking System:

(1) Engage the guide to install the front door inside locking cable assembly to the front door lock with motor assembly.

(2) Engage the claws as shown in the illustration.

Install in this Direction

2. INSTALL FRONT DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY

(a) w/o Double Locking System:

(1) Engage the guide to install the front door lock remote control cable assembly to the front door lock with motor assembly.

(b) w/ Double Locking System:

(1) Engage the guide to install the front door lock remote control cable assembly to the front door lock with motor assembly.

3. INSTALL FRONT DOOR LOCK COVER SUB-ASSEMBLY (w/o Double Locking System)

(a) Engage the guides to install the front door lock cover sub-assembly to the front door lock with motor assembly.

(b) Engage the claws as shown in the illustration.

Install in this Direction

4. INSTALL FRONT DOOR LOCK WITH MOTOR ASSEMBLY

NOTICE:

  • When reusing a removed front door lock with motor assembly, replace the door lock wiring harness seal with a new one.
  • Do not allow grease or dust to adhere to the door lock wiring harness seal installation surface.
  • Reusing a door lock wiring harness seal or using a damaged door lock wiring harness seal may cause water ingress. This may result in a malfunction of the front door lock with motor assembly.

(a) Apply MP grease to the sliding parts of the front door lock with motor assembly.

(b) When reusing the front door lock with motor assembly (w/o Double Locking System):

(1) Install a new door lock wiring harness seal to the front door lock with motor assembly.

(c) When reusing the front door lock with motor assembly (w/ Double Locking System):

(1) Install a new door lock wiring harness seal to the front door lock with motor assembly.

(d) Connect the front door lock open rod as shown in the illustration.

*1

Front Door Lock Open Rod

Install in this Direction

HINT:

Make sure that the front door lock open rod is securely connected to the front door lock with motor assembly.

(e) Using a T30 "TORX" socket wrench, install the front door lock with motor assembly with the 3 screws.

Torque:

5.5 N·m {56 kgf·cm, 49 in·lbf}

(f) Connect the connector.

5. INSTALL FRONT DOOR OUTSIDE HANDLE COVER (for Driver Side)

Click here

6. INSTALL FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY

Click here

7. INSTALL FRONT DOOR GLASS RUN

Click here

8. INSTALL DOOR FRAME UPPER GARNISH

Click here

9. INSTALL FRONT DOOR GLASS SUB-ASSEMBLY

Click here

10. INSTALL FRONT DOOR SERVICE HOLE COVER

Click here

11. INSTALL FRONT DOOR BELT SEAL

Click here

12. INSTALL FRONT DOOR GLASS INNER WEATHERSTRIP

Click here

13. INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY

Click here

14. INSTALL POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT ARMREST BASE UPPER PANEL (for Front Passenger Side)

Click here

15. INSTALL MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY WITH FRONT ARMREST BASE UPPER PANEL (for Driver Side)

Click here

16. INSTALL FRONT DOOR INSIDE HANDLE BEZEL PLUG

Click here

17. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Click here

NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

Click here

18. INITIALIZE POWER WINDOW CONTROL SYSTEM

Click here

19. INSPECT POWER WINDOW OPERATION

Click here

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