Toyota CH-R Service Manual: Installation

INSTALLATION

PROCEDURE

1. INSTALL TRANSMISSION CONTROL CABLE ASSEMBLY

(a) Pass the transmission control cable assembly into the vehicle and install the transmission control cable assembly to the vehicle body with the 2 nuts.

Torque:

5.0 N·m {51 kgf·cm, 44 in·lbf}

(b) Engage the guide to connect the transmission control cable assembly to the vehicle body.

(c) Install the nut.

Torque:

5.0 N·m {51 kgf·cm, 44 in·lbf}

(d) Install the transmission control cable assembly to the transmission control cable support with the nut.

Torque:

5.0 N·m {51 kgf·cm, 44 in·lbf}

(e) Turn the control shaft lever clockwise until it stops, then turn it counterclockwise 2 notches.

*a

P Position

*b

N Position

(f) Install the transmission control cable assembly to the No. 1 transmission control cable bracket with a new clip.

(g) Connect the transmission control cable assembly to the control shaft lever with the nut.

Torque:

12 N·m {122 kgf·cm, 9 ft·lbf}

(h) Connect the transmission control cable assembly to the floor shift shift lever assembly.

NOTICE:

Make sure that the transmission control cable assembly is securely locked.

Install in this Direction

(i) Connect the end of the transmission control cable assembly to the floor shift shift lever assembly.

NOTICE:

  • Before connecting the transmission control cable assembly, check that the park/neutral position switch and shift lever are in N.
  • Install the end of the transmission control cable assembly so that the lock piece faces the driver side.
  • Install the end of the transmission control cable assembly all the way to the base of the pin.

Install in this Direction

2. ADJUST SHIFT LEVER POSITION

Click here

3. INSTALL FRONT NO. 1 FLOOR HEAT INSULATOR

(a) Install the front No. 1 floor heat insulator to the vehicle body with the 3 nuts.

Torque:

5.0 N·m {51 kgf·cm, 44 in·lbf}

4. INSTALL FRONT EXHAUST PIPE ASSEMBLY (TWC: Front and Rear Catalyst)

Click here

5. INSTALL FRONT FLOOR CENTER BRACE

Click here

6. INSTALL FRONT FLOOR COVER LH (w/ Cover)

Click here

7. INSTALL FRONT FLOOR COVER RH (w/ Cover)

HINT:

Use the same procedure as for the LH side.

8. INSTALL BATTERY CLAMP SUB-ASSEMBLY

Click here

9. INSTALL ECM

Click here

10. INSTALL AIR CLEANER CASE SUB-ASSEMBLY

Click here

11. INSTALL AIR CLEANER CAP WITH AIR CLEANER HOSE

Click here

12. INSTALL NO. 1 AIR CLEANER INLET

Click here

13. INSTALL RADIATOR COVER

Click here

14. INSTALL REAR CONSOLE BOX ASSEMBLY

Click here

15. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY

Click here

16. INSTALL BATTERY

Click here

17. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Click here

NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

Click here

18. INSPECT SHIFT LEVER POSITION

Click here

19. INSPECT FOR EXHAUST GAS LEAK

Click here

HINT:

Perform "Inspection After Repairs" after repairing or replacing the exhaust system.

Click here

20. INSTALL NO. 2 CYLINDER HEAD COVER

Click here

21. INSTALL REAR ENGINE UNDER COVER LH

Click here

22. INSTALL NO. 1 ENGINE UNDER COVER

Click here

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