Toyota CH-R Service Manual: Installation

INSTALLATION

PROCEDURE

1. INSTALL TRANSMISSION CONTROL CABLE ASSEMBLY

(a) Pass the transmission control cable assembly into the vehicle and install the transmission control cable assembly to the vehicle body with the 2 nuts. Torque: 5.0 N·m {51 kgf·cm, 44 in·lbf}

(b) Engage the guide to connect the transmission control cable assembly to the vehicle body.

(c) Install the nut.

Torque:

5.0 N·m {51 kgf·cm, 44 in·lbf}

(d) Install the transmission control cable assembly to the transmission control cable support with the nut. Torque: 5.0 N·m {51 kgf·cm, 44 in·lbf}

(e) Turn the control shaft lever clockwise until it stops, then turn it counterclockwise 2 notches.

*a P Position *b N Position

(f) Install the transmission control cable assembly to the No. 1 transmission control cable bracket with a new clip.

(g) Connect the transmission control cable assembly to the control shaft lever with the nut.

Torque:

12 N·m {122 kgf·cm, 9 ft·lbf}

(h) Connect the transmission control cable assembly to the floor shift shift lever assembly.

NOTICE:

Make sure that the transmission control cable assembly is securely locked.

Install in this Direction

(i) Connect the end of the transmission control cable assembly to the floor shift shift lever assembly.

Install in this Direction

2. ADJUST SHIFT LEVER POSITION

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3. INSTALL FRONT NO. 1 FLOOR HEAT INSULATOR

(a) Install the front No. 1 floor heat insulator to the vehicle body with the 3 nuts.

Torque:

5.0 N·m {51 kgf·cm, 44 in·lbf}

4. INSTALL FRONT EXHAUST PIPE ASSEMBLY (TWC: Front and Rear Catalyst)

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5. INSTALL FRONT FLOOR CENTER BRACE

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6. INSTALL FRONT FLOOR COVER LH (w/ Cover)

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7. INSTALL FRONT FLOOR COVER RH (w/ Cover)

HINT:

Use the same procedure as for the LH side.

8. INSTALL BATTERY CLAMP SUB-ASSEMBLY

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9. INSTALL ECM

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10. INSTALL AIR CLEANER CASE SUB-ASSEMBLY

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11. INSTALL AIR CLEANER CAP WITH AIR CLEANER HOSE

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12. INSTALL NO. 1 AIR CLEANER INLET

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13. INSTALL RADIATOR COVER

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14. INSTALL REAR CONSOLE BOX ASSEMBLY

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15. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY

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16. INSTALL BATTERY

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17. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

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NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

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18. INSPECT SHIFT LEVER POSITION

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19. INSPECT FOR EXHAUST GAS LEAK

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HINT:

Perform "Inspection After Repairs" after repairing or replacing the exhaust system.

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20. INSTALL NO. 2 CYLINDER HEAD COVER

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21. INSTALL REAR ENGINE UNDER COVER LH

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22. INSTALL NO. 1 ENGINE UNDER COVER

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