Toyota CH-R Service Manual: Removal

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed, installed, or replaced during the transmission control cable assembly removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced

Replacement Part or Procedure

Necessary Procedure

Effect/Inoperative when not Performed

Link

Disconnect cable from negative battery terminal

Initialize back door lock

Power door lock control system

Memorize steering angle neutral point

Lane departure alert system (w/ Steering Control)

Pre-collision system

Gas leaks from exhaust system

Inspection After Repair

  • Poor idle, etc.
  • Engine start function, etc.

CAUTION:

  • When the engine is hot, do not touch high-temperature areas such as the engine or exhaust pipe.
  • Touching high-temperature areas such as the engine and exhaust pipe could result in burns.

PROCEDURE

1. PRECAUTION

NOTICE:

After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.

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2. SECURE VEHICLE

(a) Fully apply the parking brake and chock a wheel.

CAUTION:

  • Make sure to apply the parking brake and chock a wheel before performing this procedure.
  • If the vehicle is not secure and the shift lever is moved to N, the vehicle may suddenly move, possibly resulting in an accident or serious injury.

3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

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NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

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4. REMOVE BATTERY

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5. REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY

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6. REMOVE REAR CONSOLE BOX ASSEMBLY

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7. REMOVE NO. 1 ENGINE UNDER COVER

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8. REMOVE REAR ENGINE UNDER COVER LH

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9. REMOVE NO. 2 CYLINDER HEAD COVER

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10. REMOVE RADIATOR COVER

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11. REMOVE NO. 1 AIR CLEANER INLET

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12. REMOVE AIR CLEANER CAP WITH AIR CLEANER HOSE

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13. REMOVE AIR CLEANER CASE SUB-ASSEMBLY

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14. REMOVE ECM

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15. REMOVE BATTERY CLAMP SUB-ASSEMBLY

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16. REMOVE FRONT FLOOR COVER LH (w/ Cover)

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17. REMOVE FRONT FLOOR COVER RH (w/ Cover)

HINT:

Use the same procedure as for the LH side.

18. REMOVE FRONT FLOOR CENTER BRACE

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19. REMOVE FRONT EXHAUST PIPE ASSEMBLY (TWC: Front and Rear Catalyst)

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20. REMOVE FRONT NO. 1 FLOOR HEAT INSULATOR

(a) Remove 3 nuts and front No. 1 floor heat insulator from the vehicle body.

21. REMOVE TRANSMISSION CONTROL CABLE ASSEMBLY

(a) Move the shift lever to N.

Remove in this Direction

(b) Disconnect the end of the transmission control cable assembly from the floor shift shift lever assembly.

*1

Slider

Push

Remove in this Direction

(c) Push in the slider and remove the transmission control cable from the floor shift shift lever assembly as shown in the illustration.

(d) Remove the nut to disconnect the transmission control cable assembly from the control shaft lever.

(e) Remove the clip to disconnect the transmission control cable assembly from the No. 1 transmission control cable bracket.

(f) Remove the nut to disconnect the transmission control cable assembly from the transmission control cable support.

(g) Remove the nut.

(h) Disengage the guide to disconnect the transmission control cable assembly from the vehicle body.

(i) Remove the 2 nuts and transmission control cable assembly from the vehicle body.

    Adjustment
    ADJUSTMENT PROCEDURE 1. SECURE VEHICLE (a) Fully apply the parking brake and chock a wheel. CAUTION: Make sure to apply the parking brake and chock a wheel before performing this proc ...

    Installation
    INSTALLATION PROCEDURE 1. INSTALL TRANSMISSION CONTROL CABLE ASSEMBLY (a) Pass the transmission control cable assembly into the vehicle and install the transmission control cable ass ...

    Other materials:

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