Toyota CH-R Service Manual: Removal

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during front drive shaft assembly removal/installation are shown below.

PROCEDURE

1. REMOVE FRONT WHEELS

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2. REMOVE NO. 1 ENGINE UNDER COVER

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3. REMOVE REAR ENGINE UNDER COVER LH

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4. REMOVE REAR ENGINE UNDER COVER RH

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5. DRAIN CONTINUOUSLY VARIABLE TRANSAXLE FLUID

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6. REMOVE FRONT AXLE SHAFT NUT

(a) Using SST and a hammer, release the staked part of the front axle shaft nut. SST: 09930-00010 NOTICE: Loosen the staked part of the front axle shaft nut completely, otherwise the threads of the drive shaft may be damaged.

(b) While applying the brakes, remove the front axle shaft nut.

7. SEPARATE FRONT SPEED SENSOR

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8. SEPARATE TIE ROD END SUB-ASSEMBLY

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9. SEPARATE FRONT STABILIZER LINK ASSEMBLY

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10. SEPARATE FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY

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11. SEPARATE FRONT DRIVE SHAFT ASSEMBLY

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12. REMOVE FRONT DRIVE SHAFT ASSEMBLY LH

(a) Using SST, remove the front drive shaft assembly LH. SST: 09520-01010 SST: 09520-24010 09520-32040 NOTICE: Do not damage the front drive shaft oil seal LH. Do not damage the front axle inboard joint boot. Do not drop the front drive shaft assembly LH.

13. REMOVE FRONT DRIVE SHAFT ASSEMBLY RH

(a) Remove the 2 bolts from the front drive shaft assembly RH.

(b) Remove the front drive shaft assembly RH from the drive shaft bearing bracket.

HINT:

If the spline connection is stiff, using a brass bar and hammer, lightly tap the inboard joint assembly to remove it.

14. REMOVE FRONT DRIVE INBOARD JOINT HOLE SNAP RING LH (for LH Side)

(a) Using a screwdriver, remove the front drive inboard joint hole snap ring LH.