Toyota CH-R Service Manual: Removal

Toyota CH-R Service Manual / Drive Shaft / Propeller Shaft / Front Drive Shaft Assembly / Removal

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during front drive shaft assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure

Necessary Procedure

Effect/Inoperative Function when Necessary Procedure not Performed

Link

Front wheel alignment adjustment
  1. Clear zero point calibration data.
  2. Perform yaw rate and acceleration sensor zero point calibration.
  • DTCs are stored
  • ABS warning light illuminates
  • Slip indicator light illuminates
  • VSC disabled or malfunctions

HINT:

  • Use the same procedure for the RH side and LH side.
  • The following procedure is for the LH side.

PROCEDURE

1. REMOVE FRONT WHEELS

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2. REMOVE NO. 1 ENGINE UNDER COVER

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3. REMOVE REAR ENGINE UNDER COVER LH

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4. REMOVE REAR ENGINE UNDER COVER RH

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5. DRAIN CONTINUOUSLY VARIABLE TRANSAXLE FLUID

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6. REMOVE FRONT AXLE SHAFT NUT

(a) Using SST and a hammer, release the staked part of the front axle shaft nut.

SST: 09930-00010

NOTICE:

Loosen the staked part of the front axle shaft nut completely, otherwise the threads of the drive shaft may be damaged.

(b) While applying the brakes, remove the front axle shaft nut.

7. SEPARATE FRONT SPEED SENSOR

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8. SEPARATE TIE ROD END SUB-ASSEMBLY

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9. SEPARATE FRONT STABILIZER LINK ASSEMBLY

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10. SEPARATE FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY

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11. SEPARATE FRONT DRIVE SHAFT ASSEMBLY

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12. REMOVE FRONT DRIVE SHAFT ASSEMBLY LH

(a) Using SST, remove the front drive shaft assembly LH.

SST: 09520-01010

SST: 09520-24010

09520-32040

NOTICE:

  • Do not damage the front drive shaft oil seal LH.
  • Do not damage the front axle inboard joint boot.
  • Do not drop the front drive shaft assembly LH.

13. REMOVE FRONT DRIVE SHAFT ASSEMBLY RH

(a) Remove the 2 bolts from the front drive shaft assembly RH.

(b) Remove the front drive shaft assembly RH from the drive shaft bearing bracket.

NOTICE:

  • Be careful not to damage the transaxle oil seal, inboard joint boot and drive shaft dust cover.
  • Be careful not to drop the front drive shaft assembly RH.

HINT:

If the spline connection is stiff, using a brass bar and hammer, lightly tap the inboard joint assembly to remove it.

14. REMOVE FRONT DRIVE INBOARD JOINT HOLE SNAP RING LH (for LH Side)

(a) Using a screwdriver, remove the front drive inboard joint hole snap ring LH.
    Components
    COMPONENTS ILLUSTRATION *1 NO. 1 ENGINE UNDER COVER *2 REAR ENGINE UNDER COVER LH *3 REAR ENGINE UNDER COVER RH - ...

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    DISASSEMBLY PROCEDURE 1. SEPARATE FRONT NO. 2 AXLE INBOARD JOINT BOOT CLAMP (a) Secure the drive shaft in a vise between aluminum plates. NOTICE: Do not overtighten the vise. (b) Usin ...

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