Toyota CH-R Service Manual: Reassembly

Toyota CH-R Service Manual / Interior Panels / Trim / Roof Headlining / Reassembly

REASSEMBLY

PROCEDURE

1. INSTALL HEADLINING LIGHT CASE

(a) Align the markings on the roof headlining with the headlining light case and install it using hot melt glue.

Marking

2. INSTALL NO. 2 ANTENNA CORD SUB-ASSEMBLY

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3. INSTALL NO. 1 ROOF WIRE

(a) w/ Vanity Light:

Install in this Direction

(1) Turn the visor connectors approximately 90° clockwise to connect the visor connector as shown in the illustration.

HINT:

Use the same procedures for the opposite side.

(b) Apply double-sided tape as shown in the illustration.

NOTICE:

Apply the supports with uniform loading, and without protruding from the roof headlining markings.

*A	w/ Vanity Light	-	-
*a	Marking	-	-
	Double-sided Tape	-	-

(d) Align new pieces of each adhesive tapes with the markings of the roof headlining and install them.

w/ Vanity Light

(e) Engage each guide.

4. INSTALL SIDE RAIL REAR SPACER LH (for Cold Area)

(a) Align the markings on the roof headlining with the 4 side rail rear spacers LH and install them using hot melt glue.

Marking

5. INSTALL SIDE RAIL REAR SPACER RH (for Cold Area)

(a) Align the markings on the roof headlining with the 4 side rail rear spacers RH and install them using hot melt glue.

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6. INSTALL NO. 2 ROOF HEADLINING PAD (for Cold Area)

(a) Align the markings on the roof headlining with the No. 2 roof headlining pad and install them using hot melt glue.

Marking

7. INSTALL ROOF HEADLINING PAD (for Cold Area)

(a) Align the markings on the roof headlining with the roof headlining pad and install them using hot melt glue.

Marking

8. INSTALL ROOF HEADLINING PAD LH (for Cold Area)

(a) Align the markings on the roof headlining with the roof headlining pad LH and install them using hot melt glue.

Marking

9. INSTALL ROOF HEADLINING PAD RH (for Cold Area)

(a) Align the markings on the roof headlining with the roof headlining pad RH and install them using hot melt glue.

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10. INSTALL NO. 3 ROOF SILENCER PAD (for Cold Area)

(a) Align a new No. 3 roof silencer pad with the silencer markings on the roof headlining and install the No. 3 roof silencer pad using double-sided tape.

HINT:

Peel off the backing paper from the double-sided tape before installing the No. 3 roof silencer pad.

Marking

11. INSTALL ROOF SILENCER PAD

(a) Align the markings on the roof headlining with the 2 roof silencer pads and install them using hot melt glue.

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12. INSTALL NO. 2 ROOF SILENCER PAD

(a) Align the markings on the roof headlining with the 2 No. 2 roof silencer pads and install them using hot melt glue.

Marking

13. INSTALL NO. 1 ROOF SILENCER PAD

(a) Align the markings on the roof headlining with the No. 1 roof silencer pad and install it using hot melt glue.

Marking

14. INSTALL ROOF HEADLINING FORMING PAD (except Cold Area)

(a) Align the markings on the roof headlining with the 2 roof headlining forming pads and install them using hot melt glue.

Marking

Disassembly

DISASSEMBLY PROCEDURE 1. REMOVE ROOF HEADLINING FORMING PAD (except Cold Area) (a) Remove the 2 roof headlining forming pads. 2. REMOVE NO. 1 ROOF SILENCER PAD (a) Remove the No. 1 roof silence ...

Installation

INSTALLATION PROCEDURE 1. INSTALL ROOF HEADLINING (a) Insert the roof headlining assembly into the cabin from the back door. Install in this Direction NOTICE: ...

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