Toyota CH-R Service Manual: Installation

INSTALLATION

PROCEDURE

1. INSTALL ROOF HEADLINING

(a) Insert the roof headlining assembly into the cabin from the back door.

Install in this Direction

NOTICE:

  • Check that the corners of the roof headlining are not folded, twisted or otherwise deformed and that none of the mounted parts have fallen off.
  • Make sure that the roof headlining does not get caught on anything as it may become bent or damaged.
  • Do not damage the roof headlining or vehicle interior.

(b) Engage the guides and set the roof headlining assembly.

(c) Install the 3 clips.

(d) for Windshield Glass Side:

(1) Connect the each connector.

*A

w/ Lane Departure Alert System

*B

w/ EC Mirror

*C

w/ Rain Sensor

(e) for Rear Pillar RH Side:

(1) Connect the connector.

(f) for Front Pillar RH Side:

(1) Engage the wire harness clamps.

(2) Connect the connector.

(g) for Front Pillar LH Side:

(1) Engage the wire harness clamps.

(2) Connect the 2 connectors.

2. INSTALL ASSIST GRIP COVER

HINT:

Use the same procedures for the opposite side.

(a) Install the 2 assist grip covers and 2 clips to the assist grip sub-assembly.

3. INSTALL ASSIST GRIP SUB-ASSEMBLY

HINT:

Use the same procedures for the opposite side.

(a) Engage the clips to install the assist grip sub-assembly as shown in the illustration.

Install in this Direction

4. INSTALL VISOR HOLDER

HINT:

Use the same procedures for the opposite side.

(a) Engage the claws to install the base as shown in the illustration.

Install in this Direction

(b) Install the holder as shown in the illustration.

Install in this Direction

5. INSTALL VISOR ASSEMBLY LH (w/o Vanity Light)

(a) Engage the guide to install the visor assembly LH.

(b) Using a T10H "TORX" driver, install the 2 screws.

6. INSTALL VISOR ASSEMBLY RH (w/o Vanity Light)

HINT:

Use the same procedure as for the LH side.

7. INSTALL VISOR ASSEMBLY LH (w/ Vanity Light)

Click here

8. INSTALL VISOR ASSEMBLY RH (w/ Vanity Light)

HINT:

Use the same procedure as for the LH side.

9. INSTALL VISOR BRACKET COVER

HINT:

Use the same procedures for the opposite side.

(a) Engage the claws to install the visor bracket cover as shown in the illustration.

Install in this Direction

10. INSTALL NO. 1 ROOM LIGHT ASSEMBLY

Click here

11. INSTALL MAP LIGHT ASSEMBLY

Click here

12. INSTALL VANITY LIGHT ASSEMBLY (w/ Vanity Light)

Click here

13. INSTALL INNER REAR VIEW MIRROR STAY HOLDER COVER (w/o Lane Departure Alert System)

Click here

14. INSTALL NO. 1 FORWARD RECOGNITION COVER (w/ Lane Departure Alert System)

Click here

15. INSTALL NO. 2 FORWARD RECOGNITION COVER (w/ Lane Departure Alert System)

Click here

16. INSTALL RAIN SENSOR COVER (w/ Rain Sensor)

Click here

17. INSTALL ROOF SIDE INNER GARNISH ASSEMBLY LH

(a) When reusing the roof side inner garnish assembly LH:

(1) Install the 5 new clips to the roof side inner garnish assembly LH.

(b) Engage the guide and clips to install the roof side inner garnish assembly LH as shown in the illustration.

Install in this Direction (1)

Install in this Direction (2)

18. INSTALL ROOF SIDE INNER GARNISH ASSEMBLY RH

HINT:

Use the same procedure as for the LH side.

19. INSTALL DECK TRIM SIDE PANEL ASSEMBLY LH

(a) Connect the rear seat 3 point type outer belt assembly LH.

(b) Engage the clips and claws to install the deck trim side panel assembly LH as shown in the illustration.

Install in this Direction

(c) w/ Hook:

(1) Install the luggage hold belt striker with the bolt.

(d) w/o Hook:

(1) Install the clip.

20. INSTALL DECK TRIM SIDE PANEL ASSEMBLY RH

HINT:

Use the same procedure as for the LH side.

21. INSTALL NO. 1 LUGGAGE COMPARTMENT LIGHT ASSEMBLY

Click here

22. INSTALL DECK TRIM REAR COVER

(a) Engage the guides, claws and clips to install the deck trim rear cover as shown in the illustration.

Install in this Direction

(b) w/ Hook:

(1) Install the 2 luggage hold belt strikers with 2 bolts.

(c) w/o Hook:

(1) Install the 2 clips.

23. INSTALL CENTER PILLAR GARNISH ASSEMBLY LH

(a) When reusing the center pillar garnish assembly LH:

(1) Install a new clip to the center pillar garnish assembly LH.

(b) Engage the guides and clip to install the center pillar garnish assembly LH as shown in the illustration.

Install in this Direction (1)

Install in this Direction (2)

(c) Install the 2 clips.

24. INSTALL CENTER PILLAR GARNISH ASSEMBLY RH

HINT:

Use the same procedure as for the LH side.

25. INSTALL CENTER PILLAR LOWER GARNISH LH

(a) Engage the clips and claws to install the center pillar lower garnish LH as shown in the illustration.

Install in this Direction

26. INSTALL CENTER PILLAR LOWER GARNISH RH

HINT:

Use the same procedure as for the LH side.

27. CONNECT FRONT SEAT OUTER BELT ASSEMBLY LH

Click here

28. CONNECT FRONT SEAT OUTER BELT ASSEMBLY RH

HINT:

Use the same procedure as for the LH side.

29. INSTALL LAP BELT OUTER ANCHOR COVER

Click here

30. INSTALL REAR SEAT SIDE GARNISH LH (w/ Rear Seat Side Airbag)

(a) Engage the guide, claws and clip to install the rear seat side garnish LH as shown in the illustration.

Install in this Direction

(b) Connect the airbag connector.

(c) Temporarily install the 2 bolts.

(d) Tighten the 2 bolts in the order shown in the illustration.

Torque:

8.0 N·m {82 kgf·cm, 71 in·lbf}

31. INSTALL REAR SEAT SIDE GARNISH RH (w/ Rear Seat Side Airbag)

HINT:

Use the same procedure as for the LH side.

32. INSTALL REAR SEAT SIDE GARNISH LH (w/o Rear Seat Side Airbag)

(a) Engage the guide, claws and clip to install the rear seat side garnish LH as shown in the illustration.

Install in this Direction

33. INSTALL REAR SEAT SIDE GARNISH RH (w/o Rear Seat Side Airbag)

HINT:

Use the same procedure as for the LH side.

34. INSTALL REAR PILLAR COVER LH (w/ Rear Seat Side Airbag)

(a) Engage the guides and claws to install the rear pillar cover LH as shown in the illustration.

Install in this Direction

35. INSTALL REAR PILLAR COVER RH (w/ Rear Seat Side Airbag)

HINT:

Use the same procedure as for the LH side.

36. INSTALL REAR SEATBACK HINGE SUB-ASSEMBLY LH

(a) Install the rear seatback hinge sub-assembly LH with the bolt.

Torque:

18.1 N·m {185 kgf·cm, 13 ft·lbf}

37. INSTALL REAR SEATBACK HINGE SUB-ASSEMBLY RH

HINT:

Use the same procedure as for the LH side.

38. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP LH

Click here

39. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP RH

HINT:

Use the same procedure as for the LH side.

40. INSTALL REAR DOOR SCUFF PLATE LH (w/ Rear Seat Side Airbag)

(a) Engage the guide and claws to install the rear door scuff plate LH as shown in the illustration.

Install in this Direction

41. INSTALL REAR DOOR SCUFF PLATE RH (w/ Rear Seat Side Airbag)

HINT:

Use the same procedure as for the LH side.

42. INSTALL REAR DOOR SCUFF PLATE LH (w/o Rear Seat Side Airbag)

(a) Engage the claws to install the rear door scuff plate LH as shown in the illustration.

Install in this Direction

43. INSTALL REAR DOOR SCUFF PLATE RH (w/o Rear Seat Side Airbag)

HINT:

Use the same procedure as for the LH side.

44. INSTALL FRONT PILLAR GARNISH LH

Click here

45. INSTALL FRONT PILLAR GARNISH RH

HINT:

Use the same procedure as for the LH side.

46. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH

Click here

47. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH

HINT:

Use the same procedure as for the LH side.

48. INSTALL COWL SIDE TRIM BOARD LH

Click here

49. INSTALL COWL SIDE TRIM BOARD RH

HINT:

Use the same procedure as for the LH side.

50. INSTALL FRONT DOOR SCUFF PLATE LH

Click here

51. INSTALL FRONT DOOR SCUFF PLATE RH

HINT:

Use the same procedure as for the LH side.

52. INSTALL DECK FLOOR BOX LH

(a) for Type A:

Install in this Direction

(1) Engage the guide to install the deck floor box LH as shown in the illustration.

(b) for Type B:

Install in this Direction

(1) Engage the guide to install the deck floor box LH as shown in the illustration.

53. INSTALL DECK FLOOR BOX RH

(a) for Type A:

Install in this Direction

(1) Engage the guide to install the deck floor box RH as shown in the illustration.

(b) for Type B:

Install in this Direction

(1) Engage the guide to install the deck floor box RH as shown in the illustration.

54. INSTALL SPARE WHEEL CUSHION

(a) for Type A:

Install in this Direction

(1) Install the spare wheel cushion as shown in the illustration.

(b) for Type B:

Install in this Direction

(1) Install the spare wheel cushion as shown in the illustration.

55. INSTALL DECK BOARD ASSEMBLY

(a) for Type A:

Hook and Loop Fastener

Install in this Direction

(1) Install the deck board assembly as shown in the illustration.

(2) Engage the hook and loop fastener.

(b) for Type B:

Install in this Direction

(1) Install the deck board assembly as shown in the illustration.

56. INSTALL TONNEAU COVER ASSEMBLY (w/ Tonneau Cover)

(a) Engage the guides to install the tonneau cover assembly as shown in the illustration.

Install in this Direction

(b) Engage the hooks.

57. INSTALL PACKAGE TRAY TRIM PANEL ASSEMBLY (w/ Package Tray Trim)

(a) Engage the guides to install the package tray trim panel assembly as shown in the illustration.

Install in this Direction

(b) Engage the hooks.

58. INSTALL REAR SEAT ASSEMBLY

Click here

59. INSTALL FRONT SEAT ASSEMBLY LH

Click here

60. INSTALL FRONT SEAT ASSEMBLY RH

HINT:

Use the same procedure as for the LH side.

61. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Click here

NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

Click here

62. INSPECT SRS WARNING LIGHT

Click here

    Reassembly
    REASSEMBLY PROCEDURE 1. INSTALL HEADLINING LIGHT CASE (a) Align the markings on the roof headlining with the headlining light case and install it using hot melt glue. *a ...

    Lighting (int)
    ...

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