Toyota CH-R Service Manual: Disassembly

Toyota CH-R Service Manual / Interior Panels / Trim / Instrument Panel Safety Pad / Disassembly

DISASSEMBLY

PROCEDURE

1. REMOVE NO. 1 SIDE DEFROSTER NOZZLE

(a) Disengage the claws to remove the No. 1 side defroster nozzle.

2. REMOVE NO. 2 SIDE DEFROSTER NOZZLE

(a) Disengage the claws to remove the No. 2 side defroster nozzle.

3. REMOVE DEFROSTER NOZZLE ASSEMBLY

(a) Remove the 3 screws <D>.

(b) Disengage the guides to remove the defroster nozzle assembly.

4. REMOVE TELEPHONE AND GPS ANTENNA ASSEMBLY (for Radio and Display Type)

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5. REMOVE NO. 1 HEATER TO REGISTER DUCT SUB-ASSEMBLY

(a) Disengage the clamp to disconnect the No. 2 instrument panel wire.

*a

Clamp

*b

Guide

(b) Remove the 3 screws <D>.

(c) Disengage the guides to remove the No. 1 heater to register duct sub-assembly.

6. REMOVE NO. 3 HEATER TO REGISTER DUCT SUB-ASSEMBLY

(a) Remove the 3 screws <D>.

(b) Disengage the guides to remove the No. 3 heater to register duct sub-assembly.

(c) w/ Ion Generator:

(1) Disconnect the rear air duct sub-assembly.

7. REMOVE NO. 1 INSTRUMENT PANEL REGISTER ASSEMBLY

(a) Remove the 4 screws <D>.

(b) Disengage the guides to remove the No. 1 instrument panel register assembly.

8. REMOVE NO. 2 INSTRUMENT PANEL REGISTER ASSEMBLY

(a) Remove the 3 screws <D>.

(b) Disengage the guides to remove the No. 2 instrument panel register assembly.

9. REMOVE INSTRUMENT PANEL PASSENGER AIRBAG ASSEMBLY

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10. REMOVE ION GENERATOR SUB-ASSEMBLY (w/ Ion Generator)

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11. REMOVE ANTENNA CORD SUB-ASSEMBLY

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12. REMOVE AUTOMATIC LIGHT CONTROL SENSOR

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13. REMOVE NO. 2 INSTRUMENT PANEL WIRE

(a) w/ Ion Generator:

(1) Disengage the clamps to remove the No. 2 instrument panel wire.

(b) w/o Ion Generator:

(1) Disengage the clamps to remove the No. 2 instrument panel wire.

14. REMOVE NO. 1 INSTRUMENT PANEL PIN

HINT:

Use the same procedure as for the opposite side.

(a) Remove the screw <D>.

(b) Disengage the guide to remove the No. 1 instrument panel pin.

15. REMOVE NO. 1 INSTRUMENT PANEL CUSHION

(a) Remove the No. 1 instrument panel cushion.
    Removal
    REMOVAL CAUTION / NOTICE / HINT The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed, installed, or replaced during th ...

    Reassembly
    REASSEMBLY PROCEDURE 1. INSTALL NO. 1 INSTRUMENT PANEL CUSHION (a) Install a new instrument panel cushion as shown in the illustration. Standard Measurement: Area ...

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