Toyota CH-R Service Manual: Reassembly

REASSEMBLY

PROCEDURE

1. INSTALL NO. 1 INSTRUMENT PANEL CUSHION

(a) Install a new instrument panel cushion as shown in the illustration.

Standard Measurement:

Area

Measurement

A

3.0 mm (0.118 in.)

B

0 mm (0 in.)

C

2.0 mm (0.0787 in.)

HINT:

Peel off the backing paper from the double-sided tape before installing the No. 1 instrument panel cushion.

*a

Instrument Panel Front Side End

*b

Instrument Panel Left Side End

*c

Marking

2. INSTALL NO. 1 INSTRUMENT PANEL PIN

HINT:

Use the same procedure as for the opposite side.

(a) Engage the guide to install the No. 1 instrument panel pin.

(b) Install the screw <D>.

3. INSTALL NO. 2 INSTRUMENT PANEL WIRE

(a) w/ Ion Generator:

(1) Engage the clamps to install the No. 2 instrument panel wire.

(b) w/o Ion Generator:

(1) Engage the clamps to install the No. 2 instrument panel wire.

4. INSTALL AUTOMATIC LIGHT CONTROL SENSOR

Click here

5. INSTALL ANTENNA CORD SUB-ASSEMBLY

Click here

6. INSTALL ION GENERATOR SUB-ASSEMBLY (w/ Ion Generator)

Click here

7. INSTALL INSTRUMENT PANEL PASSENGER AIRBAG ASSEMBLY

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8. INSTALL NO. 2 INSTRUMENT PANEL REGISTER ASSEMBLY

(a) Engage the guides to install the No. 2 instrument panel register assembly.

(b) Install the 3 screws <D>.

9. INSTALL NO. 1 INSTRUMENT PANEL REGISTER ASSEMBLY

(a) Engage the guides to install the No. 1 instrument panel register assembly.

(b) Install the 4 screws <D>.

10. INSTALL NO. 3 HEATER TO REGISTER DUCT SUB-ASSEMBLY

(a) w/ Ion Generator:

(1) Connect the rear air duct sub-assembly.

(b) Engage the guides to install the No. 3 heater to register duct sub-assembly.

(c) Install the 3 screws <D>.

11. INSTALL NO. 1 HEATER TO REGISTER DUCT SUB-ASSEMBLY

(a) Engage the guides to install the No. 1 heater to register duct sub-assembly.

*a

Clamp

*b

Guide

(b) Install the 3 screws <D>.

(c) Engage the clamp to connect the No. 2 instrument panel wire.

12. INSTALL TELEPHONE AND GPS ANTENNA ASSEMBLY (for Radio and Display Type)

Click here

13. INSTALL DEFROSTER NOZZLE ASSEMBLY

(a) Engage the guides to install the defroster nozzle assembly.

(b) Install the 3 screws <D>.

14. INSTALL NO. 2 SIDE DEFROSTER NOZZLE

(a) Engage the claws to install the No. 2 side defroster nozzle.

15. INSTALL NO. 1 SIDE DEFROSTER NOZZLE

(a) Engage the claws to install the No. 1 side defroster nozzle.

    Disassembly
    DISASSEMBLY PROCEDURE 1. REMOVE NO. 1 SIDE DEFROSTER NOZZLE (a) Disengage the claws to remove the No. 1 side defroster nozzle. 2. REMOVE NO. 2 ...

    Installation
    INSTALLATION PROCEDURE 1. INSTALL INSTRUMENT PANEL SAFETY PAD SUB-ASSEMBLY (a) Engage the guides to install the instrument panel safety pad sub-assembly as shown in the illustration. ...

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