Toyota CH-R Service Manual: Reassembly

REASSEMBLY

PROCEDURE

1. INSTALL NO. 1 INSTRUMENT PANEL CUSHION

(a) Install a new instrument panel cushion as shown in the illustration.

Standard Measurement:

Area

Measurement

A

3.0 mm (0.118 in.)

B

0 mm (0 in.)

C

2.0 mm (0.0787 in.)

HINT:

Peel off the backing paper from the double-sided tape before installing the No. 1 instrument panel cushion.

*a

Instrument Panel Front Side End

*b

Instrument Panel Left Side End

*c

Marking

2. INSTALL NO. 1 INSTRUMENT PANEL PIN

HINT:

Use the same procedure as for the opposite side.

(a) Engage the guide to install the No. 1 instrument panel pin.

(b) Install the screw <D>.

3. INSTALL NO. 2 INSTRUMENT PANEL WIRE

(a) w/ Ion Generator:

(1) Engage the clamps to install the No. 2 instrument panel wire.

(b) w/o Ion Generator:

(1) Engage the clamps to install the No. 2 instrument panel wire.

4. INSTALL AUTOMATIC LIGHT CONTROL SENSOR

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5. INSTALL ANTENNA CORD SUB-ASSEMBLY

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6. INSTALL ION GENERATOR SUB-ASSEMBLY (w/ Ion Generator)

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7. INSTALL INSTRUMENT PANEL PASSENGER AIRBAG ASSEMBLY

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8. INSTALL NO. 2 INSTRUMENT PANEL REGISTER ASSEMBLY

(a) Engage the guides to install the No. 2 instrument panel register assembly.

(b) Install the 3 screws <D>.

9. INSTALL NO. 1 INSTRUMENT PANEL REGISTER ASSEMBLY

(a) Engage the guides to install the No. 1 instrument panel register assembly.

(b) Install the 4 screws <D>.

10. INSTALL NO. 3 HEATER TO REGISTER DUCT SUB-ASSEMBLY

(a) w/ Ion Generator:

(1) Connect the rear air duct sub-assembly.

(b) Engage the guides to install the No. 3 heater to register duct sub-assembly.

(c) Install the 3 screws <D>.

11. INSTALL NO. 1 HEATER TO REGISTER DUCT SUB-ASSEMBLY

(a) Engage the guides to install the No. 1 heater to register duct sub-assembly.

*a

Clamp

*b

Guide

(b) Install the 3 screws <D>.

(c) Engage the clamp to connect the No. 2 instrument panel wire.

12. INSTALL TELEPHONE AND GPS ANTENNA ASSEMBLY (for Radio and Display Type)

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13. INSTALL DEFROSTER NOZZLE ASSEMBLY

(a) Engage the guides to install the defroster nozzle assembly.

(b) Install the 3 screws <D>.

14. INSTALL NO. 2 SIDE DEFROSTER NOZZLE

(a) Engage the claws to install the No. 2 side defroster nozzle.

15. INSTALL NO. 1 SIDE DEFROSTER NOZZLE

(a) Engage the claws to install the No. 1 side defroster nozzle.

    Disassembly
    DISASSEMBLY PROCEDURE 1. REMOVE NO. 1 SIDE DEFROSTER NOZZLE (a) Disengage the claws to remove the No. 1 side defroster nozzle. 2. REMOVE NO. 2 ...

    Installation
    INSTALLATION PROCEDURE 1. INSTALL INSTRUMENT PANEL SAFETY PAD SUB-ASSEMBLY (a) Engage the guides to install the instrument panel safety pad sub-assembly as shown in the illustration. ...

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