Toyota CH-R Service Manual: Installation

INSTALLATION

PROCEDURE

1. INSTALL INSTRUMENT PANEL SAFETY PAD SUB-ASSEMBLY

(a) Engage the guides to install the instrument panel safety pad sub-assembly as shown in the illustration.

Install in this Direction (1)

Install in this Direction (2)

(b) Engage each clamp.

(c) Connect each connector.

(d) Connect the airbag connector.

*a

Airbag Connector

*b

Airbag Bolt

*c

Ground Bolt A

*d

Ground Bolt B

(e) Install the 4 clips.

(f) for TMMT Made:

(1) Install the 10 bolts as shown in the illustration.

Torque:

Airbag bolt :

20 N·m {204 kgf·cm, 15 ft·lbf}

Ground bolt A, for Type A :

10.5 N·m {107 kgf·cm, 8 ft·lbf}

Ground bolt A, for Type B :

10 N·m {102 kgf·cm, 7 ft·lbf}

Ground bolt B, for Type A :

8.3 N·m {85 kgf·cm, 73 in·lbf}

Ground bolt B, for Type B :

10 N·m {102 kgf·cm, 7 ft·lbf}

*A

for Type A

*B

for Type B

*1

Ground Bolt

(g) for TMC Made:

(1) Install the 10 bolts as shown in the illustration.

Torque:

Airbag bolt :

20 N·m {204 kgf·cm, 15 ft·lbf}

Ground bolt A :

10 N·m {102 kgf·cm, 7 ft·lbf}

Ground bolt B :

10 N·m {102 kgf·cm, 7 ft·lbf}

2. INSTALL NO. 2 HEATER TO REGISTER DUCT SUB-ASSEMBLY

(a) Engage the claws to install the No. 2 heater to register duct sub-assembly as shown in the illustration.

Install in this Direction

3. INSTALL NO. 1 INSTRUMENT PANEL GARNISH SUB-ASSEMBLY (w/ Display)

(a) When installing a new No. 1 instrument panel garnish sub-assembly:

(1) Using a nipper, cut off both ends of the runner portion as shown in the illustration.

*a

Runner Portion

*b

Cut Off

(b) Engage the guides and clips to install the No. 1 instrument panel garnish sub-assembly as shown in the illustration.

Install in this Direction

(c) Install the 2 bolts <G>.

4. INSTALL RADIO AND DISPLAY RECEIVER ASSEMBLY WITH BRACKET (for Radio and Display Type)

Click here

5. INSTALL INSTRUMENT PANEL CENTER REGISTER ASSEMBLY

(a) Engage the guides and claws to install the instrument panel center register assembly as shown in the illustration.

Install in this Direction

(b) Install the 2 screws <D>.

6. INSTALL NO. 1 INSTRUMENT PANEL GARNISH SUB-ASSEMBLY (w/o Display)

(a) When installing a new No. 1 instrument panel garnish sub-assembly:

(1) Using a nipper, cut off both ends of the runner portion as shown in the illustration.

*a

Runner Portion

*b

Cut Off

(b) Engage the guides and clips to install the No. 1 instrument panel garnish sub-assembly as shown in the illustration.

Install in this Direction

7. INSTALL STARTER SWITCH BEZEL (w/ Smart Key System)

(a) Connect the connector.

(b) Engage the clips to install the starter switch bezel as shown in the illustration.

Install in this Direction

8. INSTALL INSTRUMENT CLUSTER FINISH LOWER CENTER PANEL SUB-ASSEMBLY

(a) Connect the connector.

(b) Engage the clips to install the instrument cluster finish lower center panel sub-assembly as shown in the illustration.

Install in this Direction

9. INSTALL NO. 1 RADIO BRACKET (w/o Radio Receiver)

(a) Engage the guides to install the No. 1 radio bracket.

(b) Install the 3 screws <D>.

10. INSTALL NO. 2 RADIO BRACKET (w/o Radio Receiver)

(a) Engage the guides to install the No. 2 radio bracket.

(b) Install the 3 screws <D>.

11. INSTALL STEREO OPENING COVER WITH BRACKET (w/o Radio Receiver)

(a) Connect the connector.

(b) Engage the guides to install the stereo opening cover with bracket.

(c) Install the 4 bolts <G>.

12. INSTALL RADIO RECEIVER ASSEMBLY WITH BRACKET (w/ Radio Receiver)

Click here

13. INSTALL INSTRUMENT CLUSTER FINISH CENTER PANEL SUB-ASSEMBLY (w/o Display)

(a) Connect the connector.

(b) Engage the claws to install the instrument cluster finish center panel sub-assembly as shown in the illustration.

Install in this Direction

14. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY WITH DOOR

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15. INSTALL FUSE BOX OPENING COVER

(a) Connect each connector.

(b) Engage the clips to install the fuse box opening cover as shown in the illustration.

Install in this Direction

(c) Install the screw <D>.

16. CONNECT HOOD LOCK CONTROL LEVER SUB-ASSEMBLY

(a) Engage the guides and claw to connect the hood lock control lever sub-assembly as shown in the illustration.

Install in this Direction

17. INSTALL COMBINATION METER ASSEMBLY

Click here

18. INSTALL NO. 2 INSTRUMENT PANEL GARNISH SUB-ASSEMBLY

(a) Engage the clips to install the No. 2 instrument panel garnish sub-assembly as shown in the illustration.

Install in this Direction

19. INSTALL INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY

(a) Engage the guides and clips to install the instrument cluster finish panel assembly as shown in the illustration.

Install in this Direction

(b) Install the 2 clips.

(c) Engage the claws to install the meter hood spacer as shown in the illustration.

Install in this Direction

20. INSTALL INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY

(a) w/ Switch:

(1) Connect each connector.

(b) Engage the clips to install the instrument cluster finish panel sub-assembly as shown in the illustration.

Install in this Direction

21. INSTALL NO. 1 INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY

(a) Connect the connector.

(b) Engage the guides, claws and clips to install the No. 1 instrument panel speaker panel sub-assembly as shown in the illustration.

Install in this Direction (1)

Install in this Direction (2)

22. INSTALL NO. 2 INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY

HINT:

Use the same procedure as for the No. 1 instrument panel speaker panel sub-assembly side.

23. INSTALL FRONT PILLAR GARNISH LH

(a) Remove the adhesive tape and protective cover.

*a

Protective Cover

Adhesive Tape

(b) Install the 2 front pillar garnish clips to the front pillar garnish LH.

NOTICE:

  • If the front pillar garnish clip has significant damage, replace it with a new one.
  • When installing the front pillar garnish clip, make sure to install it in the correct position and facing in the correct direction.

(c) Engage the guides as shown in the illustration.

Install in this Direction

(d) Engage the clips to install the front pillar garnish LH as shown in the illustration.

Install in this Direction

24. INSTALL FRONT PILLAR GARNISH RH

HINT:

Use the same procedure as for the LH side.

25. INSTALL INSTRUMENT SIDE PANEL LH

(a) w/ Airbag Cut Off Switch:

(1) Connect the connector.

(b) Engage the guides and clips to install the instrument side panel LH as shown in the illustration.

Install in this Direction (1)

Install in this Direction (2)

26. INSTALL INSTRUMENT SIDE PANEL RH

HINT:

Use the same procedure as for the LH side.

27. INSTALL INSTRUMENT PANEL FINISH END PANEL LH

(a) Engage the guides and clips to install the instrument panel finish end panel LH as shown in the illustration.

Install in this Direction (1)

Install in this Direction (2)

28. INSTALL INSTRUMENT PANEL FINISH END PANEL RH

HINT:

Use the same procedure as for the LH side.

29. CONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP LH

(a) Connect the front door opening trim weatherstrip LH to the area shown in the illustration.

30. CONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP RH

HINT:

Use the same procedure as for the LH side.

31. INSTALL NO. 2 INSTRUMENT PANEL LOWER FINISH PANEL

(a) Connect the connector.

(b) Engage the clips and claws to install the No. 2 instrument panel lower finish panel as shown in the illustration.

Install in this Direction

(c) Install the 5 screws <D>.

32. INSTALL GLOVE COMPARTMENT DOOR STOPPER SUB-ASSEMBLY

(a) Engage the claw to install the glove compartment door stopper sub-assembly.

33. INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY

(a) With the glove compartment door assembly opened approximately 61° from its closed position, engage the 4 hinges horizontally.

Install in this Direction

NOTICE:

  • Engaging the hinges from the top will deform the hinges.
  • Be sure to install the glove compartment door assembly horizontally.

(b) While pushing in the sides of the glove compartment door assembly as indicated by the arrows in the illustration, close the door to engage it to the 2 stoppers.

*a

Stopper

(c) Engage the claw to connect the glove compartment door stopper sub-assembly.

34. INSTALL NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY

(a) Engage the guides and claws to install the No. 2 instrument panel under cover sub-assembly as shown in the illustration.

Install in this Direction (1)

Install in this Direction (2)

35. INSTALL COWL SIDE TRIM BOARD RH

HINT:

Use the same procedure as for the LH side.

Click here

36. INSTALL FRONT DOOR SCUFF PLATE RH

HINT:

Use the same procedure as for the LH side.

Click here

37. INSTALL HEADLIGHT DIMMER SWITCH ASSEMBLY

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38. INSTALL REAR CONSOLE BOX ASSEMBLY

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39. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Click here

NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

Click here

40. INSPECT SRS WARNING LIGHT

Click here

    Reassembly
    REASSEMBLY PROCEDURE 1. INSTALL NO. 1 INSTRUMENT PANEL CUSHION (a) Install a new instrument panel cushion as shown in the illustration. Standard Measurement: Area ...

    Rear Console Box
    ...

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