Toyota CH-R Service Manual: Removal

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed, installed, or replaced during the condenser removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced

Replacement Part or Procedure

Necessary Procedures

Effects / Inoperative when not performed

Link

Disconnect cable from negative battery terminal

Memorize steering angle neutral point

Lane departure alert system (w/ Steering Control)

Pre-collision system

Initialize back door lock

Power door lock control system

PROCEDURE

1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM (for HFC-134a(R134a))

Click here

2. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM (for HFO-1234yf(R1234yf))

Click here

3. REMOVE HEADLIGHT ASSEMBLY LH (for Halogen Headlight)

Click here

4. REMOVE HEADLIGHT ASSEMBLY LH (for LED Headlight)

Click here

5. REMOVE HEADLIGHT ASSEMBLY RH (for Halogen Headlight)

HINT:

Use the same procedure as for the LH side.

6. REMOVE HEADLIGHT ASSEMBLY RH (for LED Headlight)

HINT:

Use the same procedure as for the LH side.

7. REMOVE NO. 1 AIR CLEANER INLET

Click here

8. REMOVE FRONT BUMPER UPPER REINFORCEMENT SUB-ASSEMBLY

Click here

9. REMOVE NO. 1 RADIATOR GRILLE RETAINER

Click here

10. REMOVE NO. 1 RADIATOR TO SUPPORT SEAL

Click here

11. REMOVE HOOD LOCK NUT CAP

Click here

12. REMOVE HOOD LOCK ASSEMBLY

  • w/ Engine Hood Courtesy Switch:

    Click here

  • w/o Engine Hood Courtesy Switch:

    Click here

13. REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY

Click here

14. REMOVE NO. 2 RADIATOR AIR GUIDE

Click here

15. REMOVE FRONT BUMPER ENERGY ABSORBER

Click here

16. REMOVE FRONT BUMPER REINFORCEMENT

Click here

17. REMOVE NO. 1 RADIATOR AIR GUIDE LH

Click here

18. REMOVE NO. 1 RADIATOR AIR GUIDE RH

Click here

19. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY

(a) Remove the bolt to disconnect the discharge hose sub-assembly from the cooler condenser assembly.

(b) Remove the O-ring from the discharge hose sub-assembly.

NOTICE:

Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

20. DISCONNECT COOLER REFRIGERANT LIQUID PIPE A (for VALEO Made)

(a) Remove the bolt to disconnect the cooler refrigerant liquid pipe A from the cooler condenser assembly.

(b) Remove the O-ring from the cooler refrigerant liquid pipe A.

NOTICE:

Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

21. DISCONNECT COOLER REFRIGERANT LIQUID PIPE A (for DENSO Made)

(a) While pressing the end of the cooler refrigerant liquid pipe A into the end of the cooler condenser assembly, use pliers to squeeze together both sides of the piping clamp until it breaks apart.

*1

Cooler Refrigerant Liquid Pipe A

*2

Cooler Condenser Assembly

*3

Piping Clamp

-

-

*a

Press In

-

-

NOTICE:

  • If any foreign matter is adhered to the connecting part, brush it off or use compressed air to remove it.
  • Make sure that fragments of the piping clamp do not enter the piping.

(b) Disconnect the cooler refrigerant liquid pipe A.

NOTICE:

Clean off any foreign matter near the ends of the cooler refrigerant liquid pipe A and cooler condenser assembly.

(c) Remove the 2 O-rings from the cooler refrigerant liquid pipe A.

NOTICE:

Wrap the open ends of the separated cooler condenser assembly and cooler refrigerant liquid pipe A accessory assembly with vinyl tape to prevent entry of moisture and foreign matter.

(d) Remove the piping clamp.

22. REMOVE COOLER CONDENSER ASSEMBLY

(a) Disengage the claws and guides to remove the cooler condenser assembly as shown in the illustration.

Remove in this Direction (1)

Remove in this Direction (2)

NOTICE:

Do not damage the cooler condenser assembly or radiator assembly when removing the cooler condenser assembly.

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