Toyota CH-R Service Manual: Removal

REMOVAL

PROCEDURE

1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM (for HFC-134a(R134a))

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2. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM (for HFO-1234yf(R1234yf))

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3. REMOVE NO. 1 ENGINE UNDER COVER

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4. REMOVE FAN AND GENERATOR V BELT

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5. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY

(a) Disconnect the connector.

(b) Remove the bolt to disconnect the discharge hose sub-assembly from the compressor with pulley assembly.

(c) Remove the O-ring from the discharge hose sub-assembly.

NOTICE:

Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

6. DISCONNECT SUCTION HOSE SUB-ASSEMBLY

(a) Remove the bolt to disconnect the suction hose sub-assembly from the compressor with pulley assembly.

(b) Remove the O-ring from the suction hose sub-assembly.

NOTICE:

Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

7. REMOVE COMPRESSOR WITH PULLEY ASSEMBLY

(a) Remove the 2 bolts and 2 nuts.

(b) Using an E8 "TORX" socket wrench, remove the 2 stud bolts and compressor with pulley assembly. HINT: Remove the compressor with pulley assembly from the vehicle with the stud bolts remaining in the compressor with pulley assembly.