Toyota CH-R Service Manual: Disassembly

DISASSEMBLY

PROCEDURE

1. PRECAUTION

NOTICE:

Make sure to perform initialization after replacing the No. 1 blower damper servo sub-assembly. If initialization is not performed, the air conditioner unit assembly will not perform properly as the air conditioning amplifier assembly will not be able to recognize the position of the No. 1 blower damper servo sub-assembly.

2. REMOVE AIR FILTER COVER PLATE

(a) Disengage the claw and guides to remove the air filter cover plate as shown in the illustration.

Remove in this Direction (1)

Remove in this Direction (2)

3. REMOVE CLEAN AIR FILTER

(a) Remove the clean air filter as shown in the illustration.

Remove in this Direction

4. REMOVE BLOWER MOTOR WITH FAN SUB-ASSEMBLY (for Single Type)

(a) Disconnect the connector.

(b) Remove the 3 screws and blower motor with fan sub-assembly.

5. REMOVE NO. 1 BLOWER DAMPER SERVO SUB-ASSEMBLY (for Dual Type)

(a) Turn the No. 1 blower damper servo sub-assembly to disengage the claw as shown in the illustration.

Remove in this Direction

(b) Remove the No. 1 blower damper servo sub-assembly as shown in the illustration.

Remove in this Direction

6. REMOVE AIR FILTER SUB-ASSEMBLY (for Dual Type)

(a) Remove the 4 screws and the air filter sub-assembly.

7. REMOVE BLOWER RESISTOR (for Dual Type)

(a) Disengage the guides and remove the blower resistor as shown in the illustration.

Remove in this Direction

8. REMOVE NO. 1 BLOWER DAMPER SERVO SUB-ASSEMBLY (for Single Type)

(a) Disconnect the damper servo link.

(b) Turn the No. 1 blower damper servo sub-assembly to disengage the claw as shown in the illustration.

Remove in this Direction

(c) Remove the No. 1 blower damper servo sub-assembly as shown in the illustration.

Remove in this Direction

9. REMOVE AIR FILTER SUB-ASSEMBLY (for Single Type)

(a) Remove the 2 screws.

(b) Disengage the guides to remove the air filter sub-assembly.

10. REMOVE BLOWER RESISTOR (for Single Type)

(a) Disengage the guides and remove the blower resistor as shown in the illustration.

Remove in this Direction

    Removal
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