Toyota CH-R Service Manual: Removal

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during the black out tape removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure

Necessary Procedure

Effect/Inoperative Function when Necessary Procedure not Performed

Link

Disconnect cable from negative battery terminal

Initialize back door lock

Power door lock control system

Memorize steering angle neutral point

Lane departure alert system (w/ Steering Control)

Pre-collision system

  • Front door window regulator assembly
  • Front door glass sub-assembly
  • Front door glass run

Initialize Power Window Control System

  • Auto up and down function
  • Jam protection function
  • Catch protection function
  • Remote control function
  • Key-linked function
  • Wireless transmitter-linked function
  • Key-off operation function
  • Window open warning function

HINT:

  • Use the same procedure for the RH side and LH side.
  • The following procedure is for the LH side.

PROCEDURE

1. PRECAUTION

NOTICE:

After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.

Click here

2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

Click here

NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

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3. REMOVE FRONT DOOR INSIDE HANDLE BEZEL PLUG

Click here

4. REMOVE MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY WITH FRONT ARMREST BASE UPPER PANEL (for Driver Side)

Click here

5. REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT ARMREST BASE UPPER PANEL (for Front Passenger Side)

Click here

6. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY

Click here

7. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH

Click here

8. DISCONNECT FRONT DOOR WEATHERSTRIP

Click here

9. REMOVE FRONT DOOR BELT SEAL

Click here

10. REMOVE FRONT DOOR GLASS INNER WEATHERSTRIP

Click here

11. REMOVE FRONT DOOR VENT SEAL

Click here

12. REMOVE OUTER REAR VIEW MIRROR ASSEMBLY

Click here

13. REMOVE FRONT DOOR SERVICE HOLE COVER

Click here

14. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY

Click here

15. REMOVE DOOR FRAME UPPER GARNISH

Click here

16. REMOVE FRONT DOOR GLASS RUN

Click here

17. REMOVE FRONT DOOR FRONT LOWER FRAME SUB-ASSEMBLY

Click here

18. REMOVE FRONT DOOR FIX WINDOW GLASS

Click here

19. REMOVE NO. 4 FRONT DOOR STRIPE

HINT:

When removing the No. 4 front door stripe, heat the vehicle body and No. 4 front door stripe using a heat light.

Heating Temperature

Item

Temperature

No. 4 Front Door Stripe and Vehicle Body

40 to 60°C (104 to 140°F)

CAUTION:

  • Do not touch the heat light and heated parts, touching the heat light may result in burns.
  • Touching heated parts for a long time may result in burns.

*a

Heated Part

*b

Heat Light

NOTICE:

Do not heat the vehicle body excessively.

(a) Using a heat light, heat the No. 4 front door stripe and vehicle body.

(b) Pull back on one of the ends of the No. 4 front door stripe to remove it.

HINT:

When pulling on the No. 4 front door stripe, pull it parallel to the vehicle body.

20. REMOVE FRONT DOOR OUTSIDE STRIPE

HINT:

When removing the front door outside stripe, heat the vehicle body and front door outside stripe using a heat light.

Heating Temperature

Item

Temperature

Front Door Outside Stripe and Vehicle Body

40 to 60°C (104 to 140°F)

CAUTION:

  • Do not touch the heat light and heated parts, touching the heat light may result in burns.
  • Touching heated parts for a long time may result in burns.

*a

Heated Part

*b

Heat Light

NOTICE:

Do not heat the vehicle body excessively.

(a) Using a heat light, heat the front door outside stripe and vehicle body.

(b) Pull back on one of the ends of the front door outside stripe to remove it.

HINT:

When pulling on the front door outside stripe, pull it parallel to the vehicle body.

21. REMOVE NO. 2 FRONT DOOR STRIPE

HINT:

When removing the No. 2 front door stripe, heat the vehicle body and No. 2 front door stripe using a heat light.

Heating Temperature

Item

Temperature

No. 2 Front Door Stripe and Vehicle Body

40 to 60°C (104 to 140°F)

CAUTION:

  • Do not touch the heat light and heated parts, touching the heat light may result in burns.
  • Touching heated parts for a long time may result in burns.

*a

Heated Part

*b

Heat Light

NOTICE:

Do not heat the vehicle body excessively.

(a) Using a heat light, heat the No. 2 front door stripe and vehicle body.

(b) Pull back on one of the ends of the No. 2 front door stripe to remove it.

HINT:

When pulling on the No. 2 front door stripe, pull it parallel to the vehicle body.

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