Toyota CH-R Service Manual: Adjustment

Toyota CH-R Service Manual / Door / Hatch / Back Door / Adjustment

ADJUSTMENT

CAUTION / NOTICE / HINT

*a

Centering Bolt

*b

Standard Bolt

HINT:

  • Centering bolts are used to install the door hinges to the door. The door cannot be adjusted with the centering bolts installed. Substitute the centering bolts with standard bolts (with washers) when making adjustments.
  • The specified torque for standard bolts is shown in the standard bolt chart.

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PROCEDURE

1. INSPECT BACK DOOR

(a) Check that the clearance measurements of areas "A" to "O" are within the standard ranges.

Standard Clearance

Area

Measurement

Area

Measurement

A

7.1 to 11.1 mm (0.280 to 0.437 in.)

B

-1.0 to 3.0 mm (-0.039 to 0.118 in.)

C

7.1 to 11.1 mm (0.280 to 0.437 in.)

D

-1.0 to 3.0 mm (-0.039 to 0.118 in.)

E

-2.0 to 2.0 mm (-0.079 to 0.079 in.)

F

4.0 to 8.0 mm (0.157 to 0.315 in.)

G

3.5 to 8.5 mm (0.138 to 0.335 in.)

H

3.5 to 8.5 mm (0.138 to 0.335 in.)

I

3.3 to 7.3 mm (0.130 to 0.287 in.)

J

3.5 to 7.5 mm (0.138 to 0.295 in.)

K

2.4 to 5.4 mm (0.094 to 0.213 in.)

L

4.0 to 8.0 mm (0.157 to 0.315 in.)

M

2.8 to 5.8 mm (0.110 to 0.228 in.)

N

4.0 to 8.0 mm (0.157 to 0.315 in.)

O

3.8 to 6.8 mm (0.150 to 0.268 in.)

-

-

2. REMOVE DECK TRIM REAR COVER

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3. ADJUST BACK DOOR

(a) Loosen the 4 hinge bolts on the back door and adjust the back door position.

(b) Tighten the 4 hinge bolts on the back door after adjustment.

Torque:

19 N·m {194 kgf·cm, 14 ft·lbf}

(c) Using a T40 "TORX" socket wrench, slightly loosen the 2 striker mounting screws.

(d) Using a brass bar and a hammer, hit the striker to adjust its position.

(e) Using a T40 "TORX" socket wrench, tighten the 2 striker mounting screws after adjustment.

Torque:

23 N·m {235 kgf·cm, 17 ft·lbf}

4. INSTALL DECK TRIM REAR COVER

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    Disassembly
    DISASSEMBLY PROCEDURE 1. REMOVE PACKAGE TRAY TRIM PANEL ASSEMBLY (w/ Package Tray Trim) Click here 2. REMOVE TONNEAU COVER ASSEMBLY (w/ Tonneau Cover) Click here 3. REMOVE BACK DOOR TRIM ...

    Reassembly
    REASSEMBLY PROCEDURE 1. INSTALL NO. 1 BACK DOOR EMBLEM Click here 2. INSTALL NO. 2 BACK DOOR NAME PLATE Click here 3. INSTALL NO. 1 BACK DOOR NAME PLATE (w/ Brand Mark) Click here ...

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