Toyota CH-R Service Manual: Disassembly

Toyota CH-R Service Manual / Door / Hatch / Back Door / Disassembly

DISASSEMBLY

PROCEDURE

1. REMOVE PACKAGE TRAY TRIM PANEL ASSEMBLY (w/ Package Tray Trim)

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2. REMOVE TONNEAU COVER ASSEMBLY (w/ Tonneau Cover)

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3. REMOVE BACK DOOR TRIM UPPER PANEL ASSEMBLY

(a) Disengage the claws and clips to remove the back door trim upper panel assembly.

4. REMOVE BACK DOOR SIDE GARNISH LH

(a) Disengage the claws and clips to remove the back door side garnish LH.

5. REMOVE BACK DOOR SIDE GARNISH RH

HINT:

Use the same procedure as for the LH side.

6. REMOVE PACKAGE TRAY TRIM GARNISH HOOK

HINT:

Use the same procedure for the RH side and LH side.

(a) Remove the screw.

(b) Remove the package tray trim garnish hook.

7. REMOVE BACK DOOR TRIM PANEL ASSEMBLY

(a) Disengage the clips to remove the back door trim panel assembly.

8. REMOVE DOOR PULL HANDLE

(a) Using a moulding remover D, disengage the claws to remove the door pull handle.

9. REMOVE NO. 1 BACK DOOR SERVICE HOLE COVER

(a) Disengage the claws to remove the No. 1 back door service hole cover.

10. REMOVE NO. 2 BACK DOOR SERVICE HOLE COVER

HINT:

Use the same procedure as for the No. 1 back door service hole cover.

11. REMOVE NO. 3 BACK DOOR SERVICE HOLE COVER

(a) Disengage the claws to remove the No. 3 back door service hole cover.

12. REMOVE BACK DOOR SERVICE HOLE COVER LH

(a) Disengage the claws to remove the back door service hole cover LH.

13. REMOVE BACK DOOR SERVICE HOLE COVER RH

HINT:

Use the same procedure as for the LH side.

14. REMOVE BACK DOOR LOCK COVER

(a) Disengage the claws.

Double-sided Tape

(b) Remove the double-sided tape and back door lock cover.

NOTICE:

Remove any remaining double-sided tape from the back door.

15. REMOVE BACK DOOR LOCK ASSEMBLY

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16. REMOVE REAR WIPER ARM AND BLADE ASSEMBLY

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17. REMOVE REAR WIPER MOTOR ASSEMBLY

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18. REMOVE REAR WIPER MOTOR GROMMET

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19. REMOVE BACK DOOR LOWER STOPPER

(a) Remove the bolt.

(b) Disengage the guide to remove the back door lower stopper.

HINT:

Use the same procedure for the RH side and LH side.

20. REMOVE REAR SPOILER ASSEMBLY

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21. REMOVE REAR WASHER NOZZLE

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22. REMOVE BACK DOOR OUTSIDE GARNISH

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23. REMOVE BACK DOOR OPENER SWITCH ASSEMBLY

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24. REMOVE LICENSE PLATE LIGHT ASSEMBLY

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25. REMOVE REAR TELEVISION CAMERA ASSEMBLY (w/ Rear View Monitor System)

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26. REMOVE NO. 2 BACK DOOR GARNISH RETAINER (w/o Rear View Monitor System)

(a) Disengage the claws to remove the No. 2 back door garnish retainer.

27. REMOVE BACK DOOR PANEL CUSHION

(a) Disengage the claws to remove the 2 back door panel cushions.

28. REMOVE NO. 2 BACK DOOR PANEL PROTECTOR

(a) Disengage the clips.

Double-sided Tape

(b) Remove the double-sided tape and No. 2 back door panel protector.

NOTICE:

Remove any remaining double-sided tape from the back door.

29. REMOVE NO. 1 BACK DOOR PANEL PROTECTOR

HINT:

Use the same procedure for the No. 2 back door panel protector.

30. REMOVE REAR LIGHT ASSEMBLY LH

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31. REMOVE REAR LIGHT ASSEMBLY RH

HINT:

Use the same procedure as for the LH side.

32. REMOVE REAR LIGHT PACKING

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33. REMOVE NO. 1 BACK DOOR NAME PLATE (w/ Brand Mark)

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34. REMOVE NO. 2 BACK DOOR NAME PLATE

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35. REMOVE NO. 1 BACK DOOR EMBLEM

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    Components
    COMPONENTS ILLUSTRATION *A w/ Package Tray Trim *B w/ Tonneau Cover *1 PACKAGE TRAY TRIM PANEL ASSEMBLY *2 ...

    Adjustment
    ADJUSTMENT CAUTION / NOTICE / HINT *a Centering Bolt *b Standard Bolt HINT: Centering bolts are used to install the door hinges ...

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