Toyota CH-R Service Manual: Reassembly

REASSEMBLY

PROCEDURE

1. INSTALL NO. 1 BACK DOOR EMBLEM

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2. INSTALL NO. 2 BACK DOOR NAME PLATE

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3. INSTALL NO. 1 BACK DOOR NAME PLATE (w/ Brand Mark)

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4. INSTALL REAR LIGHT PACKING

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5. INSTALL REAR LIGHT ASSEMBLY LH

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6. INSTALL REAR LIGHT ASSEMBLY RH

HINT:

Use the same procedure as for the LH side.

7. INSTALL NO. 2 BACK DOOR PANEL PROTECTOR

(a) Clean vehicle installation surface.

(b) Remove the release paper from a new No. 2 back door panel protector.

(c) Engage the clips to install the No. 2 back door panel protector.

Double-sided Tape

(d) Press the double-sided tape area of the No. 2 back door panel protector.

8. INSTALL NO. 1 BACK DOOR PANEL PROTECTOR

HINT:

Use the same procedure for the No. 2 back door panel protector.

9. INSTALL BACK DOOR PANEL CUSHION

(a) Engage the claws to install the 2 back door panel cushions.

10. INSTALL REAR TELEVISION CAMERA ASSEMBLY (w/ Rear View Monitor System)

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11. INSTALL NO. 2 BACK DOOR GARNISH RETAINER (w/o Rear View Monitor System)

(a) Engage the claws to install the No. 2 back door garnish retainer.

12. INSTALL LICENSE PLATE LIGHT ASSEMBLY

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13. INSTALL BACK DOOR OPENER SWITCH ASSEMBLY

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14. INSTALL BACK DOOR OUTSIDE GARNISH

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15. INSTALL REAR WASHER NOZZLE

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16. INSTALL REAR SPOILER ASSEMBLY

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17. INSTALL BACK DOOR LOWER STOPPER

(a) Engage the guide and install the back door lower stopper.

(b) Install a new bolt.

Torque:

7.2 N·m {73 kgf·cm, 64 in·lbf}

HINT:

Use the same procedure for the RH side and LH side.

18. INSTALL REAR WIPER MOTOR GROMMET

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19. INSTALL REAR WIPER MOTOR ASSEMBLY

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20. INSTALL REAR WIPER ARM AND BLADE ASSEMBLY

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21. INSTALL BACK DOOR LOCK ASSEMBLY

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22. INSTALL BACK DOOR LOCK COVER

(a) Clean vehicle installation surface.

(b) Remove the release paper from a new back door lock cover.

(c) Engage the claws to install the back door lock cover.

Double-sided Tape

(d) Press the double-sided tape area of the back door lock cover.

23. INSTALL BACK DOOR SERVICE HOLE COVER LH

(a) Engage the claws to install the back door service hole cover LH.

24. INSTALL BACK DOOR SERVICE HOLE COVER RH

HINT:

Use the same procedure as for the LH side.

25. INSTALL NO. 3 BACK DOOR SERVICE HOLE COVER

(a) Engage the claws to install the No. 3 back door service hole cover.

26. INSTALL NO. 2 BACK DOOR SERVICE HOLE COVER

HINT:

Use the same procedure as for the No. 1 back door service hole cover.

27. INSTALL NO. 1 BACK DOOR SERVICE HOLE COVER

(a) Engage the claws to install the No. 1 back door service hole cover.

28. INSTALL DOOR PULL HANDLE

(a) Engage the claws to install the door pull handle as shown in the illustration.

HINT:

Full open the back door, and ensure that the arrow provided on the back of the door pull handle is facing upward.

29. INSTALL BACK DOOR TRIM PANEL ASSEMBLY

(a) Engage the clips to install the back door trim panel assembly.

30. INSTALL PACKAGE TRAY TRIM GARNISH HOOK

HINT:

Use the same procedure for the RH side and LH side.

(a) Install the package tray trim garnish hook.

(b) Install the screw.

31. INSTALL BACK DOOR SIDE GARNISH LH

(a) Engage the claws and clips to install the back door side garnish LH.

32. INSTALL BACK DOOR SIDE GARNISH RH

HINT:

Use the same procedure as for the LH side.

33. INSTALL BACK DOOR TRIM UPPER PANEL ASSEMBLY

(a) Engage the claws and clips to install the back door trim upper panel assembly.

34. INSTALL TONNEAU COVER ASSEMBLY (w/ Tonneau Cover)

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35. INSTALL PACKAGE TRAY TRIM PANEL ASSEMBLY (w/ Package Tray Trim)

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    Adjustment
    ADJUSTMENT CAUTION / NOTICE / HINT *a Centering Bolt *b Standard Bolt HINT: Centering bolts are used to install the door hinges ...

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