Toyota CH-R Service Manual: Removal

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures(adjustment, calibration, initialization, or registration) that must be performed after parts are removed, installed, or replaced during the generator assembly removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced

Replacement Part or Procedure

Necessary Procedure

Effect/Inoperative when not Performed

Link

Disconnect cable from negative battery terminal

Initialize back door lock

Power door lock control system

Memorize steering angle neutral point

Lane departure alert system (w/ Steering Control)

Pre-collision system

PROCEDURE

1. PRECAUTION

NOTICE:

After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.

Click here

2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

Click here

NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

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3. REMOVE FAN AND GENERATOR V BELT

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4. REMOVE GENERATOR ASSEMBLY

(a) Remove the terminal cap from the generator assembly.

(b) Remove the nut to disconnect the engine wire from terminal B.

(c) Disconnect the generator assembly connector.

(d) Disengage the clamp to disconnect the wire harness from the wire harness clamp bracket.

(e) Remove the 2 bolts and generator assembly.

(f) Remove the bolt and wire harness clamp bracket from the generator assembly.

    Disassembly
    DISASSEMBLY PROCEDURE 1. REMOVE GENERATOR PULLEY CAP (a) Using a screwdriver, remove the generator pulley cap from the generator pulley with clutch. NOTICE: Do not reuse the ge ...

    Inspection
    INSPECTION PROCEDURE 1. INSPECT GENERATOR PULLEY WITH CLUTCH (a) Hold the center of the generator pulley with clutch, and confirm that the outer ring turns counterclockwise and does ...

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