DISASSEMBLY
PROCEDURE
1. REMOVE GENERATOR PULLEY CAP
(a) Using a screwdriver, remove the generator pulley cap from the generator pulley with clutch. NOTICE: Do not reuse the generator pulley cap. |
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2. REMOVE GENERATOR PULLEY WITH CLUTCH
(a) Secure the generator drive end frame in a vise between aluminum plates.
(b) Confirm SST (A) and (B) shown in the illustration. SST: 09820-63021 |
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(c) Place the rotor shaft end into SST (A). |
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(d) Fit SST (B) to the generator pulley with clutch. |
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(e) Loosen the generator pulley with clutch by turning SST (B) as shown in the illustration. NOTICE:
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(f) Remove SST from the generator pulley with clutch.
(g) Remove the generator pulley with clutch from the rotor shaft.
(h) Remove the generator assembly from the vise.
3. REMOVE GENERATOR REAR END COVER
(a) Place the generator assembly on the generator pulley with clutch. |
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(b) Remove the 3 bolts and generator rear end cover from the generator coil assembly. |
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4. REMOVE GENERATOR TERMINAL INSULATOR
(a) Remove the generator terminal insulator from the generator coil assembly. |
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5. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY
(a) Remove the 2 screws and generator brush holder assembly from the generator coil assembly. |
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6. REMOVE GENERATOR COIL ASSEMBLY
(a) Remove the 4 bolts. |
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(b) Using SST, remove the generator coil assembly. SST: 09950-40011 09951-04020 09952-04010 09953-04020 09954-04010 09955-04071 09957-04010 |
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(c) Remove the bearing cover packing. NOTICE: If the bearing cover packing breaks, remove the broken pieces completely. HINT: The bearing cover packing may be installed on the generator rotor assembly. |
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7. REMOVE GENERATOR ROTOR ASSEMBLY
(a) Remove the generator rotor assembly from the generator drive end frame. |
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8. INSPECT GENERATOR DRIVE END FRAME BEARING
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9. REMOVE GENERATOR DRIVE END FRAME BEARING
(a) Remove the 4 screws and retainer plate from the generator drive end frame. |
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(b) Using SST and a hammer, tap out the generator drive end frame bearing. SST: 09950-60010 09951-00250 SST: 09950-70010 09951-07100 |
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Toyota CH-R Service Manual > Immobiliser System(w/o Smart Key System): Engine does not Start because No Initial Combustion
DESCRIPTION
When a key is inserted into the ignition key cylinder, the transponder
key coil receives the key ID code and sends it to the transponder key ECU
assembly.
If an error in communication between the transponder key coil and transponder
key ECU assembly occurs, this s ...
Toyota CH-R Service Manual > Blind Spot Monitor System: Lost Communication with ECM / PCM "A" (U0100,U0125,U0126,U0129,U0142)
DESCRIPTION
These DTCs are stored if there is a malfunction in the CAN communication system
connected to the blind spot monitor sensor.
HINT:
If CAN communication system DTCs are stored, they may also be stored for other
systems.
DTC No.
Detection Item
DTC De ...