Toyota CH-R Service Manual: Disassembly

(a) Using a screwdriver, remove the generator pulley cap from the generator pulley with clutch.

NOTICE:

Do not reuse the generator pulley cap.

(b) Confirm SST (A) and (B) shown in the illustration.

SST: 09820-63021

(c) Place the rotor shaft end into SST (A).

(d) Fit SST (B) to the generator pulley with clutch.

(e) Loosen the generator pulley with clutch by turning SST (B) as shown in the illustration.

(a) Place the generator assembly on the generator pulley with clutch.

(b) Remove the 3 bolts and generator rear end cover from the generator coil assembly.

(a) Remove the generator terminal insulator from the generator coil assembly.

(a) Remove the 2 screws and generator brush holder assembly from the generator coil assembly.

(a) Remove the 4 bolts.

(b) Using SST, remove the generator coil assembly.

SST: 09950-40011

09951-04020

09952-04010

09953-04020

09954-04010

09955-04071

09957-04010

(c) Remove the bearing cover packing.

NOTICE:

If the bearing cover packing breaks, remove the broken pieces completely.

HINT:

The bearing cover packing may be installed on the generator rotor assembly.

(a) Remove the generator rotor assembly from the generator drive end frame.

(a) Remove the 4 screws and retainer plate from the generator drive end frame.

(b) Using SST and a hammer, tap out the generator drive end frame bearing.

SST: 09950-60010

09951-00250

SST: 09950-70010

09951-07100