Toyota CH-R Service Manual: Charging Failure

PROCEDURE

1.

CHECK GENERATOR PULLEY WITH CLUTCH (ON-VEHICLE INSPECTION)

(a) Start the engine and visually check that the generator rotor assembly (fan) in the generator assembly is operating.

OK:

The generator rotor assembly (fan) is operating.

NG

REPLACE GENERATOR PULLEY WITH CLUTCH

OK

2.

CHECK GENERATOR PULLEY WITH CLUTCH (UNIT INSPECTION)

(a) Remove the generator assembly.

Click here

(b) Check the installation condition of the generator pulley cap.

OK:

The generator pulley cap is not loose or missing.

(c) Check for forming of particles due to friction (for dry type pulley) or grease leaks (for wet type pulley).

OK:

There are no large amounts of particles (for dry type pulley) or grease leaks (for wet type pulley).

(d) Check the generator pulley with clutch for misalignment (interference with the generator assembly).

OK:

The generator pulley with clutch is not misaligned (no interference with the generator assembly).

(e) Turn the generator pulley with clutch clockwise and counterclockwise by hand and check for noise.

OK:

Noise does not occur when turned in either direction.

(f) Turn the generator pulley with clutch clockwise and counterclockwise by hand and visually check for runout.

OK:

The generator pulley with clutch does not have runout.

(g) Hold the generator rotor assembly (fan) in the generator assembly with a screwdriver with its tip wrapped with protective tape, and check that the generator pulley with clutch locks when turned clockwise and turns freely when turned counterclockwise.

OK:

The generator pulley with clutch locks when turned clockwise and turns freely when turned counterclockwise.

*a

Protective Tape

OK

REPAIR OR REPLACE GENERATOR ASSEMBLY

NG

REPLACE GENERATOR PULLEY WITH CLUTCH

    Lost Communication with Alternator (P161A)
    DESCRIPTION The ECM and generator assembly detect reception errors respectively. The generator assembly reception error detected by the generator assembly is sent to the ECM via LIN communication. ...

    Noise Occurs from V-ribbed Belt or Generator Assembly
    PROCEDURE 1. CONFIRM PROBLEM SYMPTOM (a) Confirm the problem symptom. Symptom Proceed to Noise occurs from V-ribbed belt. ...

    Other materials:

    Toyota CH-R Service Manual > Power Door Lock Control System: System Description
    SYSTEM DESCRIPTION POWER DOOR LOCK CONTROL SYSTEM DESCRIPTION (a) The power door lock system locks/unlocks all doors. The main body ECU (multiplex network body ECU) receives lock/unlock request signals from a door control switch or the driver door key lock and unlock switch. Then, the main bo ...

    Toyota CH-R Service Manual > Power Mirror Control System: System Description
    SYSTEM DESCRIPTION POWER MIRROR CONTROL SYSTEM DESCRIPTION (a) This system has the following functions: electrical remote control mirror function, power retract mirror function*, auto power retract mirror function* and mirror heater function. *: w/ Retract Mirror FUNCTION OF MAI ...

    © 2017-2019 Copyright www.tochr.net
    0.0362