Toyota CH-R Service Manual: Removal

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed, installed, or replaced during the transaxle oil (CVT) pan sub-assembly removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced

Replacement Part or Procedure

Necessary Procedure

Effect/Inoperative when not Performed

Link

Replacement of CVT fluid

ATF thermal degradation estimate reset

The value of the Data List item "ATF Thermal Degradation Estimate" is not estimated correctly

PROCEDURE

1. REMOVE NO. 1 ENGINE UNDER COVER

Click here

2. REMOVE REAR ENGINE UNDER COVER LH

Click here

3. REMOVE TRANSAXLE OIL (CVT) PAN SUB-ASSEMBLY

(a) Remove the refill plug and gasket from the continuously variable transaxle assembly.

(b) Using a 10 mm hexagon socket wrench, remove the drain plug and gasket from the transaxle oil (CVT) pan sub-assembly, and drain the fluid.

(c) Using a 6 mm hexagon socket wrench, remove the overflow plug and gasket from the transaxle oil (CVT) pan sub-assembly.

(d) Using a 6 mm hexagon socket wrench, remove the No. 1 transmission oil filler tube from the transaxle oil (CVT) pan sub-assembly.

HINT:

Removing the No. 1 transmission oil filler tube will drain all oil in the transaxle oil (CVT) pan sub-assembly.

*1

No. 1 Transmission Oil Filler Tube

(e) Remove the 19 bolts, transaxle oil (CVT) pan sub-assembly and transaxle oil pan (CVT) gasket from the continuously variable transaxle assembly.

NOTICE:

Some fluid will remain in the transaxle oil (CVT) pan sub-assembly. Remove all the bolts, and carefully remove the transaxle oil (CVT) pan sub-assembly.

(f) Temporarily install the gasket and refill plug to the continuously variable transaxle assembly.

HINT:

Reuse the old gasket as the refill plug will be removed again to adjust the fluid level.

4. REMOVE OIL CLEANER (CVT) MAGNET

(a) Remove the 2 oil cleaner (CVT) magnets from the transaxle oil (CVT) pan sub-assembly.

*1

Oil Cleaner (CVT) Magnet

(b) Clean off any metal particles adhered to the 2 oil cleaner (CVT) magnets.

(c) Clean the transaxle oil (CVT) pan sub-assembly and remove any metal particles, sludge, etc.

    Components
    COMPONENTS ILLUSTRATION *1 NO. 1 ENGINE UNDER COVER *2 REAR ENGINE UNDER COVER LH N*m (kgf*cm, ft.*lbf): Specified torque ...

    Installation
    INSTALLATION PROCEDURE 1. INSTALL OIL CLEANER (CVT) MAGNET (a) Install the 2 oil cleaner (CVT) magnets to the transaxle oil (CVT) pan sub-assembly. ...

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