Toyota CH-R Service Manual: Installation

INSTALLATION

PROCEDURE

1. INSTALL BRAKE PEDAL PAD

(a) Install the brake pedal pad from the brake pedal support assembly.

2. INSTALL BRAKE PEDAL SUPPORT ASSEMBLY

(a) Install the nut to the brake pedal support assembly.

(b) Temporarily install the brake pedal support assembly with 2 new clips.

(c) Install the 4 nuts.

Torque:

12.7 N·m {130 kgf·cm, 9 ft·lbf}

NOTICE:

Tighten the nuts in the order shown in the illustration.

(d) Install the brake pedal support assembly to the instrument panel reinforcement assembly with the bolt.

Torque:

23.6 N·m {241 kgf·cm, 17 ft·lbf}

(e) w/ Brake pedal Load Sensing Switch:

(1) Engage the clamp to install the wire harness to the brake pedal support assembly.

(2) Connect the brake pedal load sensing switch connector.

3. INSTALL PUSH ROD PIN

(a) Apply lithium soap base glycol grease to the push rod pin.

Lithium Soap Base Glycol Grease

(b) Connect the brake master cylinder push rod clevis to the brake pedal support assembly with the push rod pin, and install a new clip as shown in the illustration.

NOTICE:

Be sure to install the push rod pin in the correct direction.

4. INSTALL BRAKE PEDAL RETURN SPRING

(a) Install the brake pedal return spring to the brake pedal support assembly and push rod pin.

5. INSTALL STOP LIGHT SWITCH MOUNTING ADJUSTER

6. INSTALL STOP LIGHT SWITCH ASSEMBLY

Click here

7. INSTALL INSTRUMENT PANEL SAFETY PAD SUB-ASSEMBLY

Click here

8. INSPECT AND ADJUST BRAKE PEDAL

Click here

    Adjustment
    ADJUSTMENT PROCEDURE 1. INSPECT AND ADJUST BRAKE PEDAL HEIGHT (a) Remove the No. 1 air duct. Click here (b) Check the brake pedal height. NOTICE: Inspect and adjust the brake pedal ...

    Brake System
    ...

    Other materials:

    Toyota CH-R Service Manual > Vehicle Stability Control System: Brake Pedal Load Sensing Switch OFF Stuck Malfunction (C1430,C1431)
    DESCRIPTION The brake pedal load sensing switch turns on when the brake pedal is depressed with a force exceeding a predetermined level. The skid control ECU uses this circuit to detect if the brake pedal is depressed or not. DTC No. Detection Item DTC Detecti ...

    Toyota CH-R Service Manual > Charging System: Data List / Active Test
    DATA LIST / ACTIVE TEST DATA LIST HINT: Using the Techstream to read the Data List allows the values or states of switches, sensors, actuators and other items to be read without removing any parts. This non-intrusive inspection can be very useful because intermittent conditions or signals may ...

    Toyota CH-R Owners Manual

    Toyota CH-R Service Manual

    © 2017-2025 Copyright www.tochr.net
    0.016