Toyota CH-R Service Manual: Installation

INSTALLATION

PROCEDURE

1. INSTALL BRAKE PEDAL PAD

(a) Install the brake pedal pad from the brake pedal support assembly.

2. INSTALL BRAKE PEDAL SUPPORT ASSEMBLY

(a) Install the nut to the brake pedal support assembly.

(b) Temporarily install the brake pedal support assembly with 2 new clips.

(c) Install the 4 nuts.

Torque:

12.7 N·m {130 kgf·cm, 9 ft·lbf}

NOTICE:

Tighten the nuts in the order shown in the illustration.

(d) Install the brake pedal support assembly to the instrument panel reinforcement assembly with the bolt.

Torque:

23.6 N·m {241 kgf·cm, 17 ft·lbf}

(e) w/ Brake pedal Load Sensing Switch:

(1) Engage the clamp to install the wire harness to the brake pedal support assembly.

(2) Connect the brake pedal load sensing switch connector.

3. INSTALL PUSH ROD PIN

(a) Apply lithium soap base glycol grease to the push rod pin.

Lithium Soap Base Glycol Grease

(b) Connect the brake master cylinder push rod clevis to the brake pedal support assembly with the push rod pin, and install a new clip as shown in the illustration.

NOTICE:

Be sure to install the push rod pin in the correct direction.

4. INSTALL BRAKE PEDAL RETURN SPRING

(a) Install the brake pedal return spring to the brake pedal support assembly and push rod pin.

5. INSTALL STOP LIGHT SWITCH MOUNTING ADJUSTER

6. INSTALL STOP LIGHT SWITCH ASSEMBLY

Click here

7. INSTALL INSTRUMENT PANEL SAFETY PAD SUB-ASSEMBLY

Click here

8. INSPECT AND ADJUST BRAKE PEDAL

Click here

    Adjustment
    ADJUSTMENT PROCEDURE 1. INSPECT AND ADJUST BRAKE PEDAL HEIGHT (a) Remove the No. 1 air duct. Click here (b) Check the brake pedal height. NOTICE: Inspect and adjust the brake pedal ...

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