Toyota CH-R Service Manual: Adjustment

Toyota CH-R Service Manual / Brake System (other) / Brake Pedal / Adjustment

ADJUSTMENT

PROCEDURE

1. INSPECT AND ADJUST BRAKE PEDAL HEIGHT

(a) Remove the No. 1 air duct.

Click here

(b) Check the brake pedal height.

NOTICE:

Inspect and adjust the brake pedal height with the floor carpet folded back.
When performing the measurement, make sure that the measuring device is contacting the surface of the dash panel insulator assembly clip.

(1) Measure the shortest distance between the brake pedal pad surface and dash panel insulator assembly clip.

*1	Brake Pedal Pad	*2	Dash Panel Insulator Assembly Clip
*a	Brake Pedal Height	-	-

Brake Pedal Height from Dash Panel Insulator Assembly Clip:

176.0 to 188.0 mm (6.93 to 7.40 in.)

If the pedal height is not as specified, adjust the brake pedal height according to the procedure below.

(1) Remove the stop light switch assembly.

Click here

*1	Stop Light Switch Assembly
*2	Clevis Lock Nut
*3	Dash Panel Insulator Assembly Clip
*a	Brake Pedal Height

(2) Loosen the clevis lock nut.

(3) Adjust the brake pedal height by turning the push rod.

Brake Pedal Height from Dash Panel Insulator Assembly Clip:

176.0 to 188.0 mm (6.93 to 7.40 in.)

(4) Tighten the clevis lock nut.

Torque:

22 N·m {224 kgf·cm, 16 ft·lbf}

(5) Install the stop light switch assembly.

Click here

(d) Install the No. 1 air duct.

Click here

2. INSPECT BRAKE PEDAL FREE PLAY

(a) Depress the brake pedal until a slight resistance is felt. Measure the brake pedal free play as shown in the illustration.

Brake Pedal Free Play:

1.0 to 6.0 mm (0.0394 to 0.236 in.)

If the pedal free play is not as specified, check the stop light switch clearance.

Click here

If the pedal free play is as specified, proceed to the Inspect Brake Pedal Reserve Distance procedure.

*a	Brake Pedal Free Play

3. INSPECT BRAKE PEDAL RESERVE DISTANCE

(a) With the engine running, depress the brake pedal and measure the brake pedal reserve distance.

*1	Brake Pedal Pad	-	-
*a	Brake Pedal Reserve Distance	*b	Floor Panel
*c	30 mm (1.18 in.)	*d	Line Extended from Floor Panel Surface

Brake Pedal Reserve Distance from Line Extended from Floor Panel Surface at 300 N (31 kgf, 67.4 lbf):

115.0 mm (4.53 in.) or more

If the distance is not as specified, troubleshoot the brake system.

Click here

Removal

REMOVAL CAUTION / NOTICE / HINT The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed, installed, or replaced during th ...

Installation

INSTALLATION PROCEDURE 1. INSTALL BRAKE PEDAL PAD (a) Install the brake pedal pad from the brake pedal support assembly. 2. INSTALL BRAKE PEDAL SUPPORT ASSEMBLY (a) Install the nut to the brake p ...

Other materials:

Toyota CH-R Service Manual > Radiator Grille: Reassembly
REASSEMBLY PROCEDURE 1. INSTALL RADIATOR GRILLE (OR FRONT PANEL) EMBLEM (a) Engage the guides and claws to install the radiator grille (or front panel) emblem. (b) Install 2 new spring nuts. ...

Toyota CH-R Service Manual > Immobiliser System(w/o Smart Key System): Terminals Of Ecu
TERMINALS OF ECU CHECK TRANSPONDER KEY ECU ASSEMBLY (a) Disconnect the F22 transponder key ECU assembly connector. (b) Measure the resistance and voltage according to the value(s) in the table below. HINT: Measure the values on the wire harness side with the connector disconnected. ...

Toyota CH-R Service Manual: Adjustment

Removal

Installation

Other materials:

Toyota CH-R Owners Manual

Toyota CH-R Service Manual