Toyota CH-R Service Manual: Adjustment

ADJUSTMENT

PROCEDURE

1. INSPECT AND ADJUST BRAKE PEDAL HEIGHT

(a) Remove the No. 1 air duct.

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(b) Check the brake pedal height.

NOTICE:

  • Inspect and adjust the brake pedal height with the floor carpet folded back.
  • When performing the measurement, make sure that the measuring device is contacting the surface of the dash panel insulator assembly clip.

(1) Measure the shortest distance between the brake pedal pad surface and dash panel insulator assembly clip.

*1

Brake Pedal Pad

*2

Dash Panel Insulator Assembly Clip

*a

Brake Pedal Height

-

-

Brake Pedal Height from Dash Panel Insulator Assembly Clip:

176.0 to 188.0 mm (6.93 to 7.40 in.)

If the pedal height is not as specified, adjust the brake pedal height according to the procedure below.

(c) Adjust the brake pedal height.

(1) Remove the stop light switch assembly.

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*1

Stop Light Switch Assembly

*2

Clevis Lock Nut

*3

Dash Panel Insulator Assembly Clip

*a

Brake Pedal Height

(2) Loosen the clevis lock nut.

(3) Adjust the brake pedal height by turning the push rod.

Brake Pedal Height from Dash Panel Insulator Assembly Clip:

176.0 to 188.0 mm (6.93 to 7.40 in.)

(4) Tighten the clevis lock nut.

Torque:

22 N·m {224 kgf·cm, 16 ft·lbf}

(5) Install the stop light switch assembly.

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(d) Install the No. 1 air duct.

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2. INSPECT BRAKE PEDAL FREE PLAY

(a) Depress the brake pedal until a slight resistance is felt. Measure the brake pedal free play as shown in the illustration.

Brake Pedal Free Play:

1.0 to 6.0 mm (0.0394 to 0.236 in.)

If the pedal free play is not as specified, check the stop light switch clearance.

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If the pedal free play is as specified, proceed to the Inspect Brake Pedal Reserve Distance procedure.

*a

Brake Pedal Free Play

3. INSPECT BRAKE PEDAL RESERVE DISTANCE

(a) With the engine running, depress the brake pedal and measure the brake pedal reserve distance.

*1

Brake Pedal Pad

-

-

*a

Brake Pedal Reserve Distance

*b

Floor Panel

*c

30 mm (1.18 in.)

*d

Line Extended from Floor Panel Surface

Brake Pedal Reserve Distance from Line Extended from Floor Panel Surface at 300 N (31 kgf, 67.4 lbf):

115.0 mm (4.53 in.) or more

If the distance is not as specified, troubleshoot the brake system.

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