Toyota CH-R Service Manual: Removal

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed, installed, or replaced during the brake pedal support assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced

Replacement Part or Procedure

Necessary Procedure

Effect/Inoperative when not Performed

Link

Disconnect cable from negative battery terminal

Initialize back door lock

Power door lock control system

CAUTION:

Some of these service operations affect the SRS airbag system. Read the precautionary notices concerning the SRS airbag system before servicing.

Click here

PROCEDURE

1. REMOVE INSTRUMENT PANEL SAFETY PAD SUB-ASSEMBLY

Click here

2. REMOVE STOP LIGHT SWITCH ASSEMBLY

Click here

3. REMOVE STOP LIGHT SWITCH MOUNTING ADJUSTER

4. REMOVE BRAKE PEDAL RETURN SPRING

(a) Remove the brake pedal return spring from the brake pedal support assembly and push rod pin.

5. REMOVE PUSH ROD PIN

(a) Remove the clip and push rod pin to separate the brake pedal support assembly from the brake master cylinder push rod clevis.

6. REMOVE BRAKE PEDAL SUPPORT ASSEMBLY

(a) Disconnect the brake pedal load sensing switch connector.

(b) Disengage the clamp to separate the wire harness from the brake pedal support assembly.

(c) Remove the bolt and separate the brake pedal support assembly from the instrument panel reinforcement assembly.

(d) Remove the 2 clips.

(e) Remove the 4 nuts and brake pedal support assembly.

(f) Remove the nut from the brake pedal support assembly.

7. REMOVE BRAKE PEDAL PAD

(a) Remove the brake pedal pad from the brake pedal support assembly.

    Components
    COMPONENTS ILLUSTRATION *1 BRAKE PEDAL PAD *2 BRAKE PEDAL RETURN SPRING *3 BRAKE PEDAL SUPPORT ASSEMBLY *4 ...

    Adjustment
    ADJUSTMENT PROCEDURE 1. INSPECT AND ADJUST BRAKE PEDAL HEIGHT (a) Remove the No. 1 air duct. Click here (b) Check the brake pedal height. NOTICE: Inspect and adjust the brake pedal ...

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