Toyota CH-R Service Manual: Removal

NOTICE:

• The brake master cylinder sub-assembly requires careful handling. Do not drop or subject the brake master cylinder sub-assembly to any impact. Do not reuse a brake master cylinder sub-assembly that has been dropped.
• Do not hold the brake master cylinder sub-assembly by the master cylinder piston. Hold the brake master cylinder sub-assembly by its body or its brake master cylinder reservoir assembly when carrying it.
• Do not pull out the master cylinder piston.
• Do not strike or pinch the master cylinder piston, or cause any damage to the master cylinder piston by any other means.
• When installing the brake master cylinder sub-assembly to the brake booster assembly, or when removing the brake master cylinder sub-assembly from the brake booster assembly, make sure that the brake master cylinder sub-assembly is kept horizontal or with its tip facing downward (the master cylinder piston is facing upward) to prevent the master cylinder piston from falling out.
• Do not allow any foreign matter to contaminate the master cylinder piston. If any foreign matter gets on the master cylinder piston, remove it by using a piece of cloth and then apply an even layer of lithium soap base glycol grease around the circumference (sliding part) of the master cylinder piston.
• Do not use any other type of grease or fluid.
• Make sure to release vacuum from the brake booster assembly before removing the brake master cylinder sub-assembly from the brake booster assembly.

Components

COMPONENTS ILLUSTRATION *1 COWL BODY MOUNTING REINFORCEMENT LH *2 COWL BODY MOUNTING REINFORCEMENT RH *3 NO. 1 HEATER AIR DU ...

Disassembly

DISASSEMBLY PROCEDURE 1. REMOVE BRAKE MASTER CYLINDER RESERVOIR ASSEMBLY (a) Mount the brake master cylinder sub-assembly in a vise. NOTICE: Place aluminum plates on the vise to prevent damage to ...

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