Toyota CH-R Service Manual: Installation

INSTALLATION

PROCEDURE

1. INSTALL BRAKE BOOSTER GASKET

(a) Install a new brake booster gasket to the brake booster assembly.

2. INSTALL BRAKE BOOSTER ASSEMBLY

(a) Temporarily install the brake booster assembly to the vehicle body.

NOTICE:

Do not apply excessive force to the brake lines or refrigerant lines.

(b) Temporarily install the clevis lock nut and brake master cylinder push rod clevis to the brake booster assembly.

NOTICE:

Fully tighten the clevis lock nut when adjusting the brake pedal height.

(c) Install the 4 nuts to secure the brake booster assembly.

Torque:

12.7 N·m {130 kgf·cm, 9 ft·lbf}

NOTICE:

Tighten the 4 nuts in the order shown in the illustration.

(d) Remove the protective tape.

(e) Engage the 2 clamps to install the fuel pipe to the fuel pipe clamp.

(f) Engage the 4 clamps to install the brake tube to the 2 brake tube clamps.

(g) Connect the vacuum warning switch connector.

3. CONNECT CHECK VALVE TO CONNECTOR TUBE HOSE

(a) Connect the check valve to connector tube hose to the brake booster assembly and slide the clip to secure it.

4. INSTALL DASH PANEL HEAT INSULATOR

(a) Temporarily install dash panel heat insulator to the vehicle body with the 2 nuts (A).

(b) Install the nut (B).

Torque:

5.0 N·m {51 kgf·cm, 44 in·lbf}

(c) Tighten the 2 nuts (A).

Torque:

5.0 N·m {51 kgf·cm, 44 in·lbf}

5. INSTALL NO. 1 ENGINE UNDER COVER

Click here

6. INSTALL PUSH ROD PIN

Click here

7. INSTALL BRAKE PEDAL RETURN SPRING

Click here

8. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY

Click here

9. INSPECT AND ADJUST BRAKE PEDAL

Click here

    Reassembly
    REASSEMBLY PROCEDURE 1. INSTALL VACUUM WARNING SWITCH ASSEMBLY (a) Install a new check valve grommet to the brake booster assembly. (b) Install the vacuum sensor assembly to the brake b ...

    Brake Fluid
    ...

    Other materials:

    Toyota CH-R Service Manual > Lin Communication System: Diagnosis System
    DIAGNOSIS SYSTEM DESCRIPTION The main body ECU (multiplex network body ECU) and certification ECU (smart key ECU assembly) control the LIN communication system. LIN communication system data and Diagnostic Trouble Codes (DTCs) can be read through the Data Link Connector 3 (DLC3). When the s ...

    Toyota CH-R Service Manual > Rear Combination Light Assembly(for Led Type): Inspection
    INSPECTION PROCEDURE 1. INSPECT REAR COMBINATION LIGHT ASSEMBLY LH (a) Apply battery voltage to the rear combination light assembly LH and check that the light comes on. OK: Condition Specified Condition Battery po ...

    © 2017-2021 Copyright www.tochr.net
    0.026