Toyota CH-R Service Manual: Installation

INSTALLATION

PROCEDURE

1. INSTALL BRAKE BOOSTER GASKET

(a) Install a new brake booster gasket to the brake booster assembly.

2. INSTALL BRAKE BOOSTER ASSEMBLY

(a) Temporarily install the brake booster assembly to the vehicle body.

NOTICE:

Do not apply excessive force to the brake lines or refrigerant lines.

(b) Temporarily install the clevis lock nut and brake master cylinder push rod clevis to the brake booster assembly.

NOTICE:

Fully tighten the clevis lock nut when adjusting the brake pedal height.

(c) Install the 4 nuts to secure the brake booster assembly.

Torque:

12.7 N·m {130 kgf·cm, 9 ft·lbf}

NOTICE:

Tighten the 4 nuts in the order shown in the illustration.

(d) Remove the protective tape.

(e) Engage the 2 clamps to install the fuel pipe to the fuel pipe clamp.

(f) Engage the 4 clamps to install the brake tube to the 2 brake tube clamps.

(g) Connect the vacuum warning switch connector.

3. CONNECT CHECK VALVE TO CONNECTOR TUBE HOSE

(a) Connect the check valve to connector tube hose to the brake booster assembly and slide the clip to secure it.

4. INSTALL DASH PANEL HEAT INSULATOR

(a) Temporarily install dash panel heat insulator to the vehicle body with the 2 nuts (A).

(b) Install the nut (B).

Torque:

5.0 N·m {51 kgf·cm, 44 in·lbf}

(c) Tighten the 2 nuts (A).

Torque:

5.0 N·m {51 kgf·cm, 44 in·lbf}

5. INSTALL NO. 1 ENGINE UNDER COVER

Click here

6. INSTALL PUSH ROD PIN

Click here

7. INSTALL BRAKE PEDAL RETURN SPRING

Click here

8. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY

Click here

9. INSPECT AND ADJUST BRAKE PEDAL

Click here

    Reassembly
    REASSEMBLY PROCEDURE 1. INSTALL VACUUM WARNING SWITCH ASSEMBLY (a) Install a new check valve grommet to the brake booster assembly. (b) Install the vacuum sensor assembly to the brake b ...

    Brake Fluid
    ...

    Other materials:

    Toyota CH-R Owners Manual > Engine compartment: Engine oil
    With the engine at operating temperature and turned off, check the oil level on the dipstick. ■ Checking the engine oil 1. Park the vehicle on level ground. After warming up the engine and turning it off, wait more than 5 minutes for the oil to drain back into the bottom of the engine. 2. ...

    Toyota CH-R Owners Manual > Adjusting the seats: Head restraints
    Head restraints are provided for all seats. Head restraints are provided for all seats. Up Pull the head restraints up. Down Push the head restraint down while pressing the lock release button. Rear seats ■ Rear outboard seats To fold Pull the head restraint up while pressing ...

    Toyota CH-R Owners Manual

    Toyota CH-R Service Manual

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