Toyota CH-R Service Manual: Removal

Toyota CH-R Service Manual / Brake System (other) / Brake Booster / Removal

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed, installed, or replaced during the brake booster assembly removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced

Replacement Part or Procedure	Necessary Procedures	Effects / Inoperative when not performed
Disconnect cable from negative battery terminal	Memorize steering angle neutral point	Lane departure alert system (w/ Steering Control)
	Memorize steering angle neutral point	Pre-collision system
	Initialize back door lock	Power door lock control system

NOTICE:

Make sure to release vacuum from the brake booster assembly before removing the master cylinder sub-assembly from the brake booster assembly.

PROCEDURE

1. REMOVE NO. 1 AIR DUCT

Click here

2. REMOVE BRAKE MASTER CYLINDER SUB-ASSEMBLY

Click here

3. REMOVE BRAKE PEDAL RETURN SPRING

Click here

4. LOOSEN CLEVIS LOCK NUT

(a) Loosen the clevis lock nut of the brake master cylinder push rod clevis.

*1	Clevis Lock Nut
*2	Brake Master Cylinder Push Rod Clevis

5. REMOVE PUSH ROD PIN

Click here

6. REMOVE NO. 1 ENGINE UNDER COVER

Click here

7. REMOVE DASH PANEL HEAT INSULATOR

(a) Remove the nut.

(b) Remove the 2 nuts and the dash panel heat insulator.

8. DISCONNECT CHECK VALVE TO CONNECTOR TUBE HOSE

(a) Slide the clip and disconnect the check valve to connector tube hose from the brake booster assembly.

9. REMOVE BRAKE BOOSTER ASSEMBLY

(a) Disconnect the vacuum warning switch connector.

(b) Disengage the 5 camps to remove the No. 1 brake tube clamp from the brake tubes.

(d) Disengage the clamp to remove the No. 2 brake tube clamp from the vehicle body.

(e) Disengage the 2 clamps to separate the fuel pipe from the fuel pipe clamp.

(f) Apply protective tape around the vehicle body.

Protective Tape

(g) Remove the 4 nuts and push the brake booster assembly toward the engine compartment.

NOTICE:

Do not apply excessive force to the brake lines.

(h) Remove the brake master cylinder push rod clevis and lock nut from the brake booster assembly.

(i) Remove the brake booster assembly from the vehicle body.

NOTICE:

Do not apply excessive force to the brake lines or refrigerant lines.

10. REMOVE BRAKE BOOSTER GASKET

(a) Remove the brake booster gasket from the brake booster assembly.

On-vehicle Inspection

ON-VEHICLE INSPECTION PROCEDURE 1. INSPECT BRAKE BOOSTER ASSEMBLY (a) Airtightness check (1) Start the engine and stop it after 1 or 2 minutes. Slowly depress the brake pedal severa ...

Disassembly

DISASSEMBLY PROCEDURE 1. REMOVE BRAKE VACUUM CHECK VALVE ASSEMBLY (a) Remove the brake vacuum check valve assembly from the brake booster assembly. (b) Remove the check valve grommet from the brak ...

Other materials:

Toyota CH-R Service Manual > Blind Spot Monitor System: Blind Spot Monitor Slave Module (C1AB7)
DESCRIPTION This DTC is stored when the blind spot monitor sensor RH (Slave) detects an internal malfunction. DTC No. Detection Item DTC Detection Condition Trouble Area C1AB7 Blind Spot Monitor Slave Module The b ...

Toyota CH-R Service Manual > Meter / Gauge System: Parts Location
PARTS LOCATION ILLUSTRATION *A w/ Toyota Safety Sense P *B for LED Headlight *1 THERMISTOR ASSEMBLY (AMBIENT TEMPERATURE SENSOR) *2 SKID CONTROL ECU (BRAKE ACTUATOR ASSEMBLY) *3 ...

Toyota CH-R Service Manual: Removal

On-vehicle Inspection

Disassembly

Other materials:

Toyota C-HR (AX20) 2023-2026 Owner's Manual

Toyota CH-R Owners Manual

Toyota CH-R Service Manual