Toyota CH-R Service Manual: Removal
REMOVAL
CAUTION / NOTICE / HINT
The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed, installed, or replaced during the brake booster assembly removal/installation are shown below.
Necessary Procedure After Parts Removed/Installed/Replaced|
Replacement Part or Procedure |
Necessary Procedures |
Effects / Inoperative when not performed |
Link |
|---|---|---|---|
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Disconnect cable from negative battery terminal |
Memorize steering angle neutral point |
Lane departure alert system (w/ Steering Control) |
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Pre-collision system |
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Initialize back door lock |
Power door lock control system |
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NOTICE:
Make sure to release vacuum from the brake booster assembly before removing the master cylinder sub-assembly from the brake booster assembly.
PROCEDURE
1. REMOVE NO. 1 AIR DUCT
Click here
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2. REMOVE BRAKE MASTER CYLINDER SUB-ASSEMBLY
Click here
3. REMOVE BRAKE PEDAL RETURN SPRING
Click here
4. LOOSEN CLEVIS LOCK NUT
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(a) Loosen the clevis lock nut of the brake master cylinder push rod clevis. |
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5. REMOVE PUSH ROD PIN
Click here
6. REMOVE NO. 1 ENGINE UNDER COVER
Click here
7. REMOVE DASH PANEL HEAT INSULATOR
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(a) Remove the nut. |
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(b) Remove the 2 nuts and the dash panel heat insulator. |
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8. DISCONNECT CHECK VALVE TO CONNECTOR TUBE HOSE
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(a) Slide the clip and disconnect the check valve to connector tube hose from the brake booster assembly. |
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9. REMOVE BRAKE BOOSTER ASSEMBLY
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(a) Disconnect the vacuum warning switch connector. |
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(b) Disengage the 5 camps to remove the No. 1 brake tube clamp from the brake tubes. |
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(c) Disengage the 5 clamps to separate the No. 2 brake tube clamps from the brake tubes.
(d) Disengage the clamp to remove the No. 2 brake tube clamp from the vehicle body.
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(e) Disengage the 2 clamps to separate the fuel pipe from the fuel pipe clamp. |
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(f) Apply protective tape around the vehicle body.
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Protective Tape |
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(g) Remove the 4 nuts and push the brake booster assembly toward the engine compartment. NOTICE: Do not apply excessive force to the brake lines. |
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(h) Remove the brake master cylinder push rod clevis and lock nut from the brake booster assembly.
(i) Remove the brake booster assembly from the vehicle body.
NOTICE:
Do not apply excessive force to the brake lines or refrigerant lines.
10. REMOVE BRAKE BOOSTER GASKET
(a) Remove the brake booster gasket from the brake booster assembly.
On-vehicle Inspection
ON-VEHICLE INSPECTION
PROCEDURE
1. INSPECT BRAKE BOOSTER ASSEMBLY
(a) Airtightness check
(1) Start the engine and stop it after 1 or 2 minutes. Slowly depress
the brake pedal severa ...
Disassembly
DISASSEMBLY
PROCEDURE
1. REMOVE BRAKE VACUUM CHECK VALVE ASSEMBLY
(a) Remove the brake vacuum check valve assembly from the brake booster assembly.
(b) Remove the check valve grommet from the brak ...
Other materials:
Toyota CH-R Service Manual > Front Bumper: Components
COMPONENTS
ILLUSTRATION
*1
FRONT BUMPER ASSEMBLY
*2
FRONT FENDER MOULDING SUB-ASSEMBLY LH
*3
FRONT FENDER MOULDING SUB-ASSEMBLY RH
*4
RADIATOR COVER
ILLUSTRATION
*A
fo ...
Toyota CH-R Service Manual > Wireless Door Lock Control System(w/o Smart Key System): Operation Check
OPERATION CHECK
NOTICE WHEN CHECKING THE FOLLOWING
(a) Wireless door lock/unlock function:
This wireless door lock control function operates only when the following 3 conditions
are met:
(1) There is no key in the ignition key cylinder.
(2) All doors are closed.
(3) The power door lock syste ...
Toyota CH-R Owners Manual
- For safety and security
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Toyota CH-R Service Manual
- Introduction
- Maintenance
- Audio / Video
- Cellular Communication
- Navigation / Multi Info Display
- Park Assist / Monitoring
- Brake (front)
- Brake (rear)
- Brake Control / Dynamic Control Systems
- Brake System (other)
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- K114 Cvt
- 3zr-fae Battery / Charging
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- Front Suspension
- Rear Suspension
- Tire / Wheel
- Tire Pressure Monitoring
- Door / Hatch
- Exterior Panels / Trim
- Horn
- Lighting (ext)
- Mirror (ext)
- Window / Glass
- Wiper / Washer
- Door Lock
- Heating / Air Conditioning
- Interior Panels / Trim
- Lighting (int)
- Meter / Gauge / Display
- Mirror (int)
- Power Outlets (int)
- Pre-collision
- Seat
- Seat Belt
- Supplemental Restraint Systems
- Theft Deterrent / Keyless Entry
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