INSTALLATION
CAUTION / NOTICE / HINT
NOTICE:
HINT:
PROCEDURE
1. INSTALL FRONT DISC
(a) Align the matchmarks of the front disc and front axle hub sub-assembly, and install the front disc. NOTICE: When replacing the front disc with a new one, select the installation position where the front disc has minimal runout. |
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2. INSTALL FRONT DISC BRAKE CYLINDER MOUNTING
(a) Install the front disc brake cylinder mounting to the steering knuckle with the 2 bolts.
Torque:
107 N·m {1091 kgf·cm, 79 ft·lbf}
3. INSTALL FRONT DISC BRAKE BUSHING DUST BOOT
(a) Apply a light layer of lithium soap base glycol grease to the entire circumference of 2 new front disc brake bushing dust boots.
HINT:
Apply more than 0.3 g (0.01 oz.) of lithium soap base glycol grease to each front disc brake bushing dust boot.
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Lithium Soap Base Glycol Grease |
(b) Install the 2 front disc brake bushing dust boots to the front disc brake cylinder mounting.
4. INSTALL FRONT DISC BRAKE CYLINDER SLIDE PIN
(a) Apply a light layer of lithium soap base glycol grease to the contact surface of the front disc brake cylinder slide pin (lower side).
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Lithium Soap Base Glycol Grease |
(b) Install a new front disc brake cylinder slide bushing to the front disc brake cylinder slide pin (lower side).
(c) Apply a light layer of lithium soap base glycol grease to the sliding part and the sealing surfaces of the 2 front disc brake cylinder slide pins.
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Lithium Soap Base Glycol Grease |
(d) Install the 2 front disc brake cylinder slide pins to the front disc brake cylinder mounting.
(e) Push each front disc brake cylinder slide pin into the front disc brake bushing dust boot to engage the pin to the boot.
5. INSTALL FRONT DISC BRAKE PAD SUPPORT PLATE
(a) Install the 4 front disc brake pad support plates to the front disc brake cylinder mounting.
NOTICE:
6. INSTALL FRONT DISC BRAKE ANTI-SQUEAL SHIM KIT
Click here
7. INSTALL FRONT DISC BRAKE PAD
(a) Install the 2 front disc brake pads to the front disc brake cylinder mounting.
8. INSTALL FRONT DISC BRAKE CYLINDER ASSEMBLY
(a) Hold each front disc brake cylinder slide pin and install the front disc brake cylinder assembly to the front disc brake cylinder mounting with 2 new bolts.
Torque:
31.5 N·m {321 kgf·cm, 23 ft·lbf}
*a |
Turn |
*b |
Hold |
CAUTION:
9. CONNECT FRONT FLEXIBLE HOSE
(a) Connect the front flexible hose to the front disc brake cylinder assembly with a new union bolt and a new gasket.
Torque:
29 N·m {296 kgf·cm, 21 ft·lbf}
NOTICE:
Install the front flexible hose lock securely into the lock hole in the front disc brake cylinder assembly.
10. BLEED BRAKE LINE
Click here
11. INSTALL FRONT WHEEL
Click here
Toyota CH-R Service Manual > Steering Wheel: Installation
INSTALLATION
CAUTION / NOTICE / HINT
NOTICE:
Do not replace the spiral cable with sensor sub-assembly with the battery
connected and the ignition switch ON.
Do not rotate the spiral cable with sensor sub-assembly without the
steering wheel assembly installed with the battery c ...
Toyota CH-R Service Manual > Generator: Inspection
INSPECTION
PROCEDURE
1. INSPECT GENERATOR PULLEY WITH CLUTCH
(a) Hold the center of the generator pulley with clutch, and confirm
that the outer ring turns counterclockwise and does not turn clockwise.
OK:
The outer ring turns counterclockwise and does not turn clockwise.
...