Toyota CH-R Service Manual: Removal

REMOVAL

CAUTION / NOTICE / HINT

HINT:

  • Use the same procedure for the RH and LH sides.
  • The procedure listed below is for the LH side.

PROCEDURE

1. REMOVE FRONT DOOR INSIDE HANDLE BEZEL PLUG

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2. REMOVE MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY WITH FRONT ARMREST BASE UPPER PANEL (for Driver Side)

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3. REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT ARMREST BASE UPPER PANEL (for Front Passenger Side)

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4. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY

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5. REMOVE FRONT NO. 1 SPEAKER ASSEMBLY

(a) Disconnect the connector.

(b) Using a drill bit with a diameter of less than 5 mm (0.197 in.), drill out the 3 rivet heads.

NOTICE:

  • Do not touch the speaker cone.
  • Do not drill the rivet at an angle as this will cause damage to the drill and rivet installation hole. Line up the drill with the rivet, and carefully drill out the rivet head.
  • Be careful as the drilled rivet will be very hot.

(c) Continue drilling and push out the remaining rivet fragments.

(d) Using a vacuum cleaner, remove the rivet fragments and shavings from the inside of the door.

(e) Disengage the claw and guide to remove the front No. 1 speaker assembly.

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