CHASSIS
INSPECT STEERING LINKAGE AND GEAR HOUSING
(a) Check the steering wheel free play.
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(b) Check the steering linkage for looseness or damage.
(1) Check that the tie rod ends do not have any play.
(2) Check that the dust seals and boots are not damaged.
(3) Check that the boot clamps are not loose.
(4) Check that the steering gear housing is not damaged.
INSPECT BALL JOINTS AND DUST COVERS
(a) Inspect the ball joints for excessive looseness.
(1) Jack up the front of the vehicle and place wooden blocks with a height of 180 to 200 mm (7.09 to 7.87 in.) under the front tires.
(2) Lower the vehicle until the front coil spring has about half its ordinary load. Place stands under the vehicle for safety.
(3) Check that the front wheels are pointing straight ahead. Use wheel chocks on all 4 wheels.
(4) Using a lever, pry up the end of the lower arm. Check the amount of play.
Maximum Ball Joint Vertical Play:
0 mm (0 in.)
(b) Check the dust cover for damage.
INSPECT DRIVE SHAFT BOOTS
(a) Check the drive shaft boots for loose clamps, cracks, grease leaks, kinks or damage.
INSPECT CONTINUOUSLY VARIABLE TRANSAXLE
(a) Visually check the transaxle for fluid leaks. If fluid is leaking, find the cause and repair it.
INSPECT FRONT AND REAR SUSPENSION
(a) Check the front and rear suspension.
for Front Suspension:
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for Rear Suspension:
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Brake
BodyToyota CH-R Service Manual > Rear Seat Side Airbag Assembly: Installation
INSTALLATION
PROCEDURE
1. INSTALL REAR SEAT AIRBAG
(a) Engage the claws to install the rear seat airbag.
(b) Install the 2 screws.
2. INSTALL REAR SEAT SIDE GARNISH
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Toyota CH-R Service Manual > Front Suspension Member: Installation
INSTALLATION
PROCEDURE
1. INSTALL HOLE PLUG
(a) Install the 4 hole plugs to the front suspension crossmember sub-assembly.
HINT:
There are 2 different shapes of hole plug.
2. INSTALL FRONT SUSPENSION MEMBER PLATE
(a) Install the 2 front suspension member plates to the front suspension crossme ...