Toyota CH-R Service Manual: Installation

INSTALLATION

CAUTION / NOTICE / HINT

HINT:

  • Use the same procedure for the RH side and LH side.
  • The procedure listed below is for the LH side.

PROCEDURE

1. INSPECT REAR SEAT 3 POINT TYPE OUTER BELT ASSEMBLY

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2. INSTALL REAR SEAT 3 POINT TYPE OUTER BELT ASSEMBLY LH (for LH Side)

(a) w/o Pretensioner and Force Limiter:

(1) Engage the guides to install the rear seat 3 point type outer belt assembly LH to the outer belt anchor bracket sub-assembly LH.

(2) Temporarily install the nut.

(3) Engage the guides to temporarily install the rear seat 3 point type outer belt assembly LH with bracket.

Bolt (A)

Bolt (B)

(4) Temporarily install the 3 bolts.

(5) Tighten the 3 bolts in the order shown in the illustration.

Torque:

Bolt (A) :

12.5 N·m {127 kgf·cm, 9 ft·lbf}

Bolt (B) :

42 N·m {428 kgf·cm, 31 ft·lbf}

(6) Tighten the nut.

Torque:

42 N·m {428 kgf·cm, 31 ft·lbf}

(7) Check that the ELR locks.

NOTICE:

This check should be performed with the rear seat 3 point type outer belt assembly LH installed to the vehicle.

  1. With the rear 3 point type seat outer belt assembly LH installed to the vehicle, check that the belt locks when it is pulled out quickly.

(b) w/ Pretensioner and Force Limiter:

(1) Engage the guides to install the rear seat 3 point type outer belt assembly LH to the outer belt anchor bracket sub-assembly LH.

(2) Temporarily install the nut.

(3) Connect the pretensioner connector and lock the locking button as shown in the illustration.

NOTICE:

Securely lock the locking button.

*a

Locking Button

*b

Lock

(4) Engage the clamp.

(5) Engage the guides to temporarily install the rear seat 3 point type outer belt assembly LH with bracket.

Bolt (A)

Bolt (B)

(6) Temporarily install the 3 bolts.

(7) Tighten the 3 bolts in the order shown in the illustration.

Torque:

Bolt (A) :

12.5 N·m {127 kgf·cm, 9 ft·lbf}

Bolt (B) :

42 N·m {428 kgf·cm, 31 ft·lbf}

(8) Tighten the nut.

Torque:

42 N·m {428 kgf·cm, 31 ft·lbf}

(9) Check that the ELR locks.

NOTICE:

This check should be performed with the rear seat 3 point type outer belt assembly LH installed to the vehicle.

  1. With the rear seat 3 point type outer belt assembly LH installed to the vehicle, check that the belt locks when it is pulled out quickly.

(c) Connect the floor anchor of the rear seat 3 point type outer belt assembly LH with the bolt.

Torque:

42 N·m {428 kgf·cm, 31 ft·lbf}

NOTICE:

Do not allow the anchor part of the rear seat 3 point type outer belt assembly LH to overlap the protruding parts of the floor panel.

*a

Protruding Part

3. INSTALL REAR SEAT 3 POINT TYPE OUTER BELT ASSEMBLY RH (for RH Side)

(a) w/o Pretensioner and Force Limiter:

(1) Engage the guides to install the rear seat 3 point type outer belt assembly RH to the outer belt anchor bracket sub-assembly RH.

(2) Temporarily install the nut.

(3) Engage the guides to temporarily install the rear seat 3 point type outer belt assembly RH with bracket.

Bolt (A)

Bolt (B)

(4) Temporarily install the 3 bolts.

(5) Tighten the 3 bolts in the order shown in the illustration.

Torque:

Bolt (A) :

12.5 N·m {127 kgf·cm, 9 ft·lbf}

Bolt (B) :

42 N·m {428 kgf·cm, 31 ft·lbf}

(6) Tighten the nut.

Torque:

42 N·m {428 kgf·cm, 31 ft·lbf}

(7) Check that the ELR locks.

NOTICE:

This check should be performed with the rear seat 3 point type outer belt assembly RH installed to the vehicle.

  1. With the rear seat 3 point type outer belt assembly RH installed to the vehicle, check that the belt locks when it is pulled out quickly.

(b) w/ Pretensioner and Force Limiter:

(1) Engage the guides to install the rear seat 3 point type outer belt assembly RH to the outer belt anchor bracket sub-assembly RH.

(2) Temporarily install the nut.

(3) Engage the guides to temporarily install the rear seat 3 point type outer belt assembly RH with bracket.

Bolt (A)

Bolt (B)

(4) Temporarily install the 3 bolts.

(5) Tighten the 3 bolts in the order shown in the illustration.

Torque:

Bolt (A) :

12.5 N·m {127 kgf·cm, 9 ft·lbf}

Bolt (B) :

42 N·m {428 kgf·cm, 31 ft·lbf}

(6) Tighten the nut.

Torque:

42 N·m {428 kgf·cm, 31 ft·lbf}

(7) Connect the pretensioner connector and lock the locking button as shown in the illustration.

NOTICE:

Securely lock the locking button.

*a

Locking Button

*b

Lock

(8) Engage the clamp.

(9) Check that the ELR locks.

NOTICE:

This check should be performed with the rear seat 3 point type outer belt assembly RH installed to the vehicle.

  1. With the rear seat 3 point type outer belt assembly RH installed to the vehicle, check that the belt locks when it is pulled out quickly.

(c) Connect the floor anchor of the rear seat 3 point type outer belt assembly RH with the bolt.

Torque:

42 N·m {428 kgf·cm, 31 ft·lbf}

NOTICE:

Do not allow the anchor part of the rear seat 3 point type outer belt assembly RH to overlap the protruding parts of the floor panel.

*a

Protruding Part

4. INSTALL ROOF SIDE INNER GARNISH ASSEMBLY

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5. INSTALL DECK TRIM SIDE PANEL ASSEMBLY

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6. INSTALL NO. 1 LUGGAGE COMPARTMENT LIGHT ASSEMBLY

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7. INSTALL DECK TRIM REAR COVER

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8. INSTALL REAR SEAT SIDE GARNISH (w/o Rear Seat Side Airbag)

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9. INSTALL REAR SEAT SIDE GARNISH (w/ Rear Seat Side Airbag)

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10. INSTALL REAR PILLAR COVER (w/ Rear Seat Side Airbag)

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11. INSTALL REAR SEATBACK HINGE SUB-ASSEMBLY

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12. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP

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13. INSTALL REAR DOOR SCUFF PLATE (w/o Rear Seat Side Airbag)

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14. INSTALL REAR DOOR SCUFF PLATE (w/ Rear Seat Side Airbag)

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15. INSTALL DECK FLOOR BOX LH

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16. INSTALL DECK FLOOR BOX RH

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17. INSTALL SPARE WHEEL CUSHION

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18. INSTALL DECK BOARD ASSEMBLY

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19. INSTALL TONNEAU COVER ASSEMBLY (w/ Tonneau Cover)

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20. INSTALL PACKAGE TRAY TRIM PANEL ASSEMBLY (w/ Package Tray Trim)

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21. INSTALL REAR SEAT ASSEMBLY

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