Toyota CH-R Service Manual: Installation

INSTALLATION

CAUTION / NOTICE / HINT

NOTICE:

  • Immediately after installing the brake pads, the braking performance may be reduced. Always perform a road test in a safe place while paying attention to the surroundings.
  • Immediately after installing the front disc brake pads, the brake pedal may feel soft due to clearance between the front disc brake pads and front disc. Depress the brake pedal several times until the brake pedal feels firm.

HINT:

  • Use the same procedure for the RH side and LH side.
  • The following procedure is for the LH side.

PROCEDURE

1. INSTALL FRONT DISC BRAKE ANTI-SQUEAL SHIM KIT

NOTICE:

  • When replacing worn front disc brake pads, the front disc brake anti-squeal shims and front brake pad radial springs must be replaced together with the front disc brake pads.
  • Install the front disc brake anti-squeal shims in the correct position and direction.

(a) Install the front disc brake anti-squeal shim to each front disc brake pad.

*1

Front Disc Brake Anti-squeal Shim

*2

Front Brake Pad Radial Springs

(b) Install the 2 front brake pad radial springs to each front disc brake pad.

2. INSTALL FRONT DISC BRAKE PAD

CAUTION:

  • After lifting up the front disc brake cylinder assembly, secure it in place before performing any work on it.
  • The front disc brake cylinder assembly could fall, pinching hands or fingers and causing injury.

(a) Push in the front disc brake piston.

NOTICE:

  • Make sure the brake fluid does not overflow from the reservoir.
  • Do not forcibly push in the front disc brake piston.

(b) Install the 2 front disc brake pads to the front disc brake cylinder mounting.

NOTICE:

Keep the friction surfaces of the front disc brake pads and front disc free from oil and grease.

(c) Hold the front disc brake cylinder slide pin (lower side) and install the front disc brake cylinder assembly to the front disc brake cylinder mounting with a new bolt.

Torque:

31.5 N·m {321 kgf·cm, 23 ft·lbf}

*a

Turn

*b

Hold

CAUTION:

  • Do not reuse the bolts.
  • If the bolts are reused, the front disc brake cylinder assembly could come off, which could cause an accident.

3. INSPECT BRAKE FLUID LEVEL IN RESERVOIR

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4. INSTALL FRONT WHEEL

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