Toyota CH-R Service Manual: Installation

INSTALLATION

PROCEDURE

1. INSTALL COOLER CONDENSER ASSEMBLY

(a) Engage the 2 guides and 2 claws to install the cooler condenser assembly as shown in the illustration.

Install in this Direction (1)

Install in this Direction (2)

NOTICE:

Do not damage the cooler condenser assembly or radiator assembly when installing the cooler condenser assembly.

HINT:

If a new cooler condenser assembly is installed, add compressor oil to the cooler condenser assembly as follows.

Capacity:

Add 40 cc (1.35 fl. oz)

Compressor Oil:

for VALEO Made

VC100YF or equivalent

for DENSO Made

ND-OIL 12 or equivalent

2. CONNECT COOLER REFRIGERANT LIQUID PIPE A (for VALEO Made)

(a) Remove the vinyl tape from the cooler refrigerant liquid pipe A and cooler condenser assembly.

(b) Apply sufficient compressor oil to a new O-rings and fitting surfaces of the cooler refrigerant liquid pipe A

Compressor Oil:

VC100YF or equivalent

(c) Install the O-ring to the air cooler refrigerant liquid pipe A.

NOTICE:

Keep the O-rings and O-ring fitting surfaces free of foreign matter.

(d) Connect the cooler refrigerant liquid pipe A to the cooler condenser assembly with the bolt.

Torque:

5.4 N·m {55 kgf·cm, 48 in·lbf}

3. CONNECT COOLER REFRIGERANT LIQUID PIPE A (for DENSO Made)

(a) Remove the vinyl tape from the open ends of the cooler condenser assembly and cooler refrigerant liquid pipe A.

(b) Install a new piping clamp to the cooler refrigerant liquid pipe A.

NOTICE:

  • Securely engage the inside step of the piping clamp in the cooler refrigerant liquid pipe A groove.
  • Do not widen the opening of the piping clamp more than the diameter of the cooler refrigerant liquid pipe A when installing it.
  • Do not install the piping clamp with the large diameter section in the wrong direction.

*1

Air Conditioner Tube and Accessory Assembly

*2

Piping Clamp

*a

Groove

(c) Thoroughly coat 2 new O-rings and the contact surface of the cooler refrigerant liquid pipe A with compressor oil.

Compressor Oil:

ND-OIL 12 or equivalent

(d) Install the 2 O-rings to the cooler refrigerant liquid pipe A.

NOTICE:

Do not let foreign matter adhere to the O-rings or O-ring seals.

(e) Engage the cooler condenser assembly and cooler refrigerant liquid pipe A.

*a

Large Diameter Section of Piping Clamp

-

-

NOTICE:

Engage the parts by holding the pipe, not the piping clamp.

(f) Securely insert the piping clamp to the point where the large diameter section of the piping clamp is covered by the cooler condenser assembly.

HINT:

  • When inserting, make sure that a click sound is heard.
  • Check that the cooler refrigerant liquid pipe A is securely inserted by pulling it.

4. CONNECT DISCHARGE HOSE SUB-ASSEMBLY

(a) Remove the vinyl tape from the discharge hose sub-assembly and the connecting part of the cooler condenser assembly.

(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the discharge hose sub-assembly.

Compressor Oil:

for VALEO Made

VC100YF or equivalent

for DENSO Made

ND-OIL 12 or equivalent

(c) Install the O-ring to the discharge hose sub-assembly.

(d) Connect the discharge hose sub-assembly to the cooler condenser assembly with the bolt.

Torque:

5.4 N·m {55 kgf·cm, 48 in·lbf}

5. INSTALL NO. 1 RADIATOR AIR GUIDE LH

Click here

6. INSTALL NO. 1 RADIATOR AIR GUIDE RH

Click here

7. INSTALL FRONT BUMPER REINFORCEMENT

Click here

8. INSTALL FRONT BUMPER ENERGY ABSORBER

Click here

9. INSTALL NO. 2 RADIATOR AIR GUIDE

Click here

10. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY

Click here

11. INSTALL HOOD LOCK ASSEMBLY

  • w/ Engine Hood Courtesy Switch:

    Click here

  • w/o Engine Hood Courtesy Switch:

    Click here

12. INSTALL HOOD LOCK NUT CAP

Click here

13. INSTALL NO. 1 RADIATOR TO SUPPORT SEAL

Click here

14. INSTALL NO. 1 RADIATOR GRILLE RETAINER

Click here

15. INSTALL FRONT BUMPER UPPER REINFORCEMENT SUB-ASSEMBLY

Click here

16. INSTALL NO. 1 AIR CLEANER INLET

Click here

17. INSTALL HEADLIGHT ASSEMBLY LH (for Halogen Headlight)

Click here

18. INSTALL HEADLIGHT ASSEMBLY LH (for LED Headlight)

Click here

19. INSTALL HEADLIGHT ASSEMBLY RH (for Halogen Headlight)

HINT:

Use the same procedure as for the LH side.

20. INSTALL HEADLIGHT ASSEMBLY RH (for LED Headlight)

HINT:

Use the same procedure as for the LH side.

21. CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT (for HFC-134a(R134a))

Click here

22. CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT (for HFO-1234yf(R1234yf))

Click here

23. WARM UP ENGINE (for HFC-134a(R134a))

Click here

24. WARM UP ENGINE (for HFO-1234yf(R1234yf))

Click here

25. INSPECT FOR REFRIGERANT LEAK (for HFC-134a(R134a))

Click here

26. INSPECT FOR REFRIGERANT LEAK (for HFO-1234yf(R1234yf))

Click here

27. ADJUST HOOD LOCK ASSEMBLY

Click here

    Reassembly
    REASSEMBLY PROCEDURE 1. INSTALL COOLER DRYER (for VALEO Made) (a) Using needle-nose pliers install a new cooler dryer to the modulator. ...

    Front Blower Motor(for Denso Made)
    Components COMPONENTS ILLUSTRATION *1 BLOWER MOTOR WITH FAN SUB-ASSEMBLY *2 NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY Removal REMO ...

    Other materials:

    Toyota CH-R Service Manual > Immobiliser System(w/o Smart Key System): System Description
    SYSTEM DESCRIPTION IMMOBILISER SYSTEM DESCRIPTION The immobiliser system is designed to prevent the vehicle from being stolen. This system uses the transponder key ECU assembly that stores the key ID codes of authorized ignition keys. If an attempt is made to start the engine using an unauthor ...

    Toyota CH-R Service Manual > Wiper Switch: On-vehicle Inspection
    ON-VEHICLE INSPECTION PROCEDURE 1. INSPECT WINDSHIELD WIPER SWITCH ASSEMBLY (a) Check the front washer operation. (1) Connect a voltmeter positive (+) lead to terminal F36-7 (WF) and a negative (-) lead to terminal F36-4 (EW). ...

    © 2017-2019 Copyright www.tochr.net
    0.0397