Toyota CH-R Service Manual: Removal

REMOVAL

PROCEDURE

1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM (for HFO-1234yf(R1234yf))

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2. REMOVE NO. 1 ENGINE UNDER COVER

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3. REMOVE FAN AND GENERATOR V BELT

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4. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY

(a) Disconnect the connector.

(b) Remove the bolt to disconnect the discharge hose sub-assembly from the compressor with pulley assembly.

(c) Remove the O-ring from the discharge hose sub-assembly.

NOTICE:

Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

5. DISCONNECT SUCTION HOSE SUB-ASSEMBLY

(a) Remove the bolt to disconnect the suction hose sub-assembly from the compressor with pulley assembly.

(b) Remove the O-ring from the suction hose sub-assembly.

NOTICE:

Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

6. REMOVE COMPRESSOR WITH PULLEY ASSEMBLY

(a) Remove the 2 bolts and 2 nuts.

(b) Using an E8 "TORX" socket wrench, remove the 2 stud bolts and compressor with pulley assembly.

HINT:

Remove the compressor with pulley assembly from the vehicle with the stud bolts remaining in the compressor with pulley assembly.

    Inspection
    INSPECTION PROCEDURE 1. INSPECT COMPRESSOR WITH PULLEY ASSEMBLY (a) Measure the resistance according to the value(s) in the table below. Standard Resistance: Test ...

    Installation
    INSTALLATION PROCEDURE 1. ADJUST COMPRESSOR OIL (a) When replacing the compressor with pulley assembly with a new one, gradually discharge the refrigerant gas from the service valve. ...

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