Toyota CH-R Service Manual: Reassembly

REASSEMBLY

PROCEDURE

1. INSTALL NO. 1 BLOWER DAMPER SERVO SUB-ASSEMBLY

(a) Connect the 2 links of the blower assembly to the 2 plates of the No. 1 blower damper servo sub-assembly as shown in the illustration.

*a

Link

(b) Install the No. 1 blower damper servo sub-assembly with the 2 screws.

2. INSTALL BLOWER MOTOR WITH FAN SUB-ASSEMBLY

(a) Install the blower motor with fan sub-assembly with the 3 screws.

NOTICE:

Replace the blower motor with fan sub-assembly if it has been dropped or subjected to a severe impact.

3. INSTALL CLEAN AIR FILTER

(a) Engage the guides on the cutout side of the cooling unit parts and then engage the guides as shown in the illustration to install the clean air filter.

*a

Cutout

*b

Rib

Install in this Direction (1)

Install in this Direction (2)

NOTICE:

  • Make sure that the "UP" marks are facing the correct direction before installing the clean air filter.
  • Make sure that there is no clearance between the clean air filter and cooling unit parts and that the clean air filter is not deformed.

(b) Install the air filter sub-assembly as shown in the illustration.

Install in this Direction

NOTICE:

Make sure that the "UP" mark is facing the correct direction before installing the air filter sub-assembly.

4. INSTALL AIR FILTER COVER PLATE

(a) Engage the guides and claw as shown in the illustration to install the air filter cover plate.

Install in this Direction (1)

Install in this Direction (2)

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