Toyota CH-R Service Manual: Installation

Toyota CH-R Service Manual / Door Lock / Rear Door Lock / Installation

INSTALLATION

CAUTION / NOTICE / HINT

HINT:

  • Use the same procedure for the RH side and LH side.
  • The following procedure is for the LH side.

PROCEDURE

1. INSTALL NO. 1 REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY

(a) Engage the guide to install the No. 1 rear door lock remote control cable assembly to the rear door lock with motor assembly.

(b) Engage the claws as shown in the illustration.

Install in this Direction

2. INSTALL REAR DOOR INSIDE LOCKING CABLE ASSEMBLY

(a) w/o Double Locking System:

(1) Engage the guide to install the rear door inside locking cable assembly to the rear door lock with motor assembly.

(2) Engage the claws as shown in the illustration.

Install in this Direction

(b) w/ Double Locking System:

(1) Engage the guide to install the rear door inside locking cable assembly to the rear door lock with motor assembly.

(2) Engage the claws as shown in the illustration.

Install in this Direction

3. INSTALL REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY

(a) w/o Double Locking System:

(1) Engage the guide to install the rear door lock remote control cable assembly to the rear door lock with motor assembly.

(2) Engage the claw as shown in the illustration.

Install in this Direction

(b) w/ Double Locking System:

(1) Engage the guide to install the rear door lock remote control cable assembly to the rear door lock with motor assembly.

(2) Engage the claw as shown in the illustration.

Install in this Direction

4. INSTALL REAR DOOR LOCK WITH MOTOR ASSEMBLY

NOTICE:

  • When reusing a removed rear door lock with motor assembly, replace the door lock wiring harness seal with a new one.
  • Do not allow grease or dust to adhere to the door lock wiring harness seal installation surface.
  • Reusing a door lock wiring harness seal or using a damaged door lock wiring harness seal may cause water ingress. This may result in a malfunction of the rear door lock with motor assembly.

(a) Apply MP grease to the sliding parts of the rear door lock with motor assembly.

(b) When reusing the rear door lock with motor assembly:

(1) Install a new door lock wiring harness seal to the rear door lock with motor assembly.

(c) Using a T30 "TORX" socket wrench, install the rear door lock with motor assembly with the 3 screws.

Install in this Direction

Torque:

5.5 N·m {56 kgf·cm, 49 in·lbf}

(d) Connect the connector.

5. INSTALL REAR DOOR OUTSIDE HANDLE ASSEMBLY

Click here

6. INSTALL REAR DOOR OUTSIDE HANDLE COVER

Click here

7. INSTALL REAR DOOR SERVICE HOLE COVER

Click here

8. INSTALL REAR DOOR TRIM BRACKET

Click here

9. INSTALL REAR DOOR TRIM BOARD SUB-ASSEMBLY

Click here

10. INSTALL REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE UPPER PANEL

Click here

11. INSTALL REAR DOOR INSIDE HANDLE BEZEL PLUG

Click here

12. INSTALL REAR DOOR REAR FRAME BRACKET

Click here

13. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Click here

NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

Click here

14. INITIALIZE POWER WINDOW CONTROL SYSTEM

Click here

15. INSPECT POWER WINDOW OPERATION

Click here

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