Toyota CH-R Service Manual: Removal

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during the rear door lock with motor assembly removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure

Necessary Procedure

Effect/Inoperative when not Performed

Link

Disconnect cable from negative battery terminal

Initialize back door lock

Power door lock control system

Memorize steering angle neutral point

Lane departure alert system (w/ Steering Control)

Pre-collision system

  • Rear door glass sub-assembly
  • Rear door glass run

Initialize Power Window Control System

  • Auto up and down function
  • Jam protection function
  • Catch protection function
  • Remote control function
  • Key-linked function
  • Wireless transmitter-linked function
  • Key-off operation function
  • Window open warning function

HINT:

  • Use the same procedure for the RH side and LH side.
  • The following procedure is for the LH side.

PROCEDURE

1. PRECAUTION

NOTICE:

After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.

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2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

Click here

NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

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3. REMOVE REAR DOOR REAR FRAME BRACKET

Click here

4. REMOVE REAR DOOR INSIDE HANDLE BEZEL PLUG

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5. REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE UPPER PANEL

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6. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY

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7. REMOVE REAR DOOR TRIM BRACKET

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8. REMOVE REAR DOOR SERVICE HOLE COVER

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9. REMOVE REAR DOOR OUTSIDE HANDLE COVER

Click here

10. REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY

Click here

11. REMOVE REAR DOOR LOCK WITH MOTOR ASSEMBLY

(a) Disconnect the connector.

(b) Using a T30 "TORX" socket wrench, remove the 3 screws and rear door lock with motor assembly.

(c) When reusing the rear door lock with motor assembly:

(1) Remove the door lock wiring harness seal from the rear door lock with motor assembly.

12. REMOVE REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY

(a) w/o Double Locking System:

(1) Using a screwdriver with its tip wrapped in protective tape, disengage the claw as shown in the illustration.

*a

Protective Tape

Remove in this Direction

(2) Disengage the guide to remove the rear door lock remote control cable assembly from the rear door lock with motor assembly.

(b) w/ Double Locking System:

(1) Using a screwdriver with its tip wrapped in protective tape, disengage the claw as shown in the illustration.

*a

Protective Tape

Remove in this Direction

(2) Disengage the guide to remove the rear door lock remote control cable assembly from the rear door lock with motor assembly.

13. REMOVE REAR DOOR INSIDE LOCKING CABLE ASSEMBLY

(a) w/o Double Locking System:

(1) Using a screwdriver with its tip wrapped in protective tape, disengage the claws as shown in the illustration.

*a

Protective Tape

Remove in this Direction

(2) Disengage the guide to remove the rear door inside locking cable assembly from the rear door lock with motor assembly.

(b) w/ Double Locking System:

(1) Using a screwdriver with its tip wrapped in protective tape, disengage the claws as shown in the illustration.

*a

Protective Tape

Remove in this Direction

(2) Disengage the guide to remove the rear door inside locking cable assembly from the rear door lock with motor assembly.

14. REMOVE NO. 1 REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY

(a) Using a screwdriver with its tip wrapped in protective tape, disengage the claws as shown in the illustration.

*a

Protective Tape

Remove in this Direction

(b) Disengage the guide to remove the No.1 rear door lock remote control cable assembly from the rear door lock with motor assembly.

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    INSTALLATION CAUTION / NOTICE / HINT HINT: Use the same procedure for the RH side and LH side. The following procedure is for the LH side. PROCEDURE 1. INSTALL NO. 1 REAR DOOR L ...

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