Toyota CH-R Service Manual: Removal

REMOVAL

CAUTION / NOTICE / HINT

HINT:

  • Use the same procedure for the RH side and LH side.
  • The following procedure is for the LH side.

PROCEDURE

1. REMOVE WINDSHIELD OUTSIDE MOULDING

(a) Apply protective tape around the windshield outside moulding.

Protective Tape

(b) Disengage the claws and clip to disconnect the windshield outside moulding as shown in the illustration.

Remove in this Direction

(c) Using a moulding remover D, disengage the claws to remove the windshield outside moulding.

2. REMOVE NO. 1 WINDSHIELD OUTSIDE MOULDING CLIP

HINT:

Perform the following procedure only when replacement of a No. 1 windshield outside moulding clip is necessary.

(a) Disengage the claws to remove the 5 No. 1 windshield outside moulding clips as shown in the illustration.

Remove in this Direction

3. REMOVE NO. 3 WINDSHIELD OUTSIDE MOULDING CLIP

HINT:

Perform the following procedure only when replacement of a No. 3 windshield outside moulding clip is necessary.

(a) Remove the windshield glass sub-assembly.

Click here

(b) Insert a 4.0 mm (0.157 in.) drill bit into a drill.

(c) Tape the 4.0 mm (0.157 in.) drill bit 5.0 mm (0.197 in.) from the tip as shown in the illustration.

Standard Measurement:

Area

Measurement

A

5.0 mm (0.197 in.)

NOTICE:

Tape the 4.0 mm (0.157 in.) drill bit to prevent the drill bit from going too deep.

*a

Tape

(d) Lightly press the drill bit against the No. 3 windshield outside moulding clips to drill off the No. 3 windshield outside moulding clip flanges, and remove the 5 No. 3 windshield outside moulding clips.

CAUTION:

Be careful of the drilled No. 3 windshield outside moulding clips, as they may be hot.

NOTICE:

  • Make sure to protect both the inside and outside of the vehicle as the No. 3 windshield outside moulding clip shavings will fly about.
  • Pressing the drill too firmly will cause the No. 3 windshield outside moulding clip to turn and result in the No. 3 windshield outside moulding clip not being drilled through.
  • Prying the No. 3 windshield outside moulding clip with the drill may damage the No. 3 windshield outside moulding clip installation hole or drill bit.

*a

Flange

(e) Using a vacuum cleaner, remove the No. 3 windshield outside moulding clip fragments and shavings from the drilled areas.

    Components
    COMPONENTS ILLUSTRATION *1 NO. 1 WINDSHIELD OUTSIDE MOULDING CLIP *2 NO. 3 WINDSHIELD OUTSIDE MOULDING CLIP *3 WINDSHIELD OU ...

    Installation
    INSTALLATION CAUTION / NOTICE / HINT HINT: Use the same procedure for the RH side and LH side. The following procedure is for the LH side. PROCEDURE 1. INSTALL NO. 3 WINDSHIELD ...

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