Toyota CH-R Service Manual: Reassembly

REASSEMBLY

CAUTION / NOTICE / HINT

HINT:

  • Use the same procedure for the RH and LH sides.
  • The procedure listed below is for the LH side.

PROCEDURE

1. INSTALL NO. 1 BODY OUTSIDE MOULDING PAD

HINT:

When installing the No. 1 body outside moulding pad, heat the quarter outside moulding using a heat light.

CAUTION:

  • Do not touch the heat light and heated parts, touching the heat light may result in burns.

    *a

    Heated Part

    *b

    Heat Light

  • Touching heated parts for a long time may result in burns.

Standard:

Item

Temperature

Quarter Outside Moulding

20 to 30°C (68 to 86°F)

NOTICE:

Do not heat the quarter outside moulding excessively.

(a) Clean the No. 1 body outside moulding pad installation surface with a non-residue solvent.

(b) Apply primer to the No. 1 body outside moulding pad installation area on the quarter outside moulding sub-assembly.

NOTICE:

Apply primer evenly so that there are no uncoated areas.

(c) Remove the peeling paper on a new No. 1 body outside moulding pad while making sure not to touch the adhesive surface.

(d) Install a No. 1 body outside moulding pad in the position shown in the illustration.

NOTICE:

  • Press the double-sided tape on the No. 1 body outside moulding pad firmly to attach.
  • After the primer dries (3 minutes or more), install the No. 1 body outside moulding pad.
  • After applying primer, reapply primer after 24 hours elapse.

*1

Mark-off Line

*a

5.0 mm (0.197 in.)

*b

2.0 mm (0.0787 in.)

*c

8.0 mm (0.315 in.)

*d

1.6 mm (0.0630 in.)

    Disassembly
    DISASSEMBLY CAUTION / NOTICE / HINT HINT: Use the same procedure for the RH and LH sides. The procedure listed below is for the LH side. PROCEDURE 1. REMOVE NO. 1 BODY OUTSIDE M ...

    Installation
    INSTALLATION CAUTION / NOTICE / HINT HINT: Use the same procedure for the RH side and LH side. The following procedure is for the LH side. PROCEDURE 1. INSTALL QUARTER OUTSIDE M ...

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