Toyota CH-R Service Manual: Disassembly

DISASSEMBLY

PROCEDURE

1. REMOVE RADIATOR GRILLE

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2. REMOVE FRONT BUMPER EXTENSION LH

(a) Disengage the claws and guide to remove the front bumper extension LH.

3. REMOVE FRONT BUMPER EXTENSION RH

HINT:

Use the same procedure as for the LH side.

4. REMOVE FOG LIGHT ASSEMBLY LH (w/ Fog Light)

(a) Remove the 2 screws.

(b) Disengage the guide to remove the fog light assembly LH.

5. REMOVE FOG LIGHT ASSEMBLY RH (w/ Fog Light)

HINT:

Use the same procedure as for the LH side.

6. REMOVE FOG LIGHT COVER LH

(a) w/ Fog Light:

(1) Remove the 3 screws and fog light cover LH.

(b) w/o Fog Light:

(1) Remove the 3 screws and fog light cover LH.

7. REMOVE FOG LIGHT COVER RH

HINT:

Use the same procedure as for the LH side.

8. REMOVE FRONT BUMPER SIDE MOUNTING BRACKET LH

(a) Remove the screw.

(b) Remove the clip.

(c) Disengage the claws to remove the front bumper side mounting bracket LH.

9. REMOVE FRONT BUMPER SIDE MOUNTING BRACKET RH

HINT:

Use the same procedure as for the LH side.

10. REMOVE FRONT FENDER LINER RETAINER

(a) Disengage the claws to remove the front fender liner retainer.

HINT:

Use the same procedure for the opposite side.

11. REMOVE FRONT BUMPER HOLE COVER

(a) Disengage the claws and hook to remove the front bumper hole cover.

12. REMOVE FRONT BUMPER EXTENSION MOUNTING BRACKET

(a) for USA and Canada:

(1) Remove the 2 screws and front bumper extension mounting bracket.

(b) except USA and Canada:

(1) Remove the 2 screws.

(2) Disengage the claws to remove the front bumper extension mounting bracket.

13. REMOVE INNER RADIATOR GRILLE

(a) Disengage the claws to remove the inner radiator grille.

14. REMOVE FRONT BUMPER LOWER COVER

(a) for USA and Canada:

(1) Remove the 2 clips and 6 outside moulding retainers.

(2) Disengage the claws and guides to remove the front bumper lower cover.

(3) Remove the 8 grommets.

(b) except USA and Canada:

(1) Remove the 2 clips and 8 outside moulding retainers.

(2) Disengage the claws and guides to remove the front bumper lower cover.

(3) Remove the 8 grommets.

15. REMOVE NO. 1 RADIATOR GRILLE MOULDING (except USA and Canada)

(a) Disengage the claws to remove the No. 1 radiator grille moulding.

HINT:

Use the same procedure for the opposite side.

16. REMOVE FRONT BUMPER SIDE RETAINER LH

(a) Remove the bolt.

(b) Disengage the claw to remove the front bumper side retainer LH as shown in the illustration.

Remove in this Direction

17. REMOVE FRONT BUMPER SIDE RETAINER RH

HINT:

Use the same procedure as for the LH side.

18. REMOVE NO. 1 RADIATOR GRILLE RETAINER

(a) Disengage the claws to remove the No. 1 radiator grille retainer as shown in the illustration.

Remove in this Direction

19. REMOVE NO. 1 RADIATOR TO SUPPORT SEAL

(a) Disengage the wire harness clamp.

(b) Remove the 2 clips.

(c) Remove the No. 1 radiator to support seal as shown in the illustration.

Remove in this Direction

20. REMOVE FRONT BUMPER ENERGY ABSORBER

(a) for USA and Canada:

(1) Disengage the guides to remove the front bumper energy absorber as shown in the illustration.

Remove in this Direction

(b) except USA and Canada:

(1) Disengage the guides to remove the front bumper energy absorber as shown in the illustration.

Remove in this Direction

21. REMOVE FRONT ENERGY ABSORBER MOUNTING REINFORCEMENT (for USA and Canada)

(a) Disengage the claws to remove the front energy absorber mounting reinforcement.

22. REMOVE LOWER FRONT BUMPER ABSORBER

(a) for USA and Canada:

Remove in this Direction

(1) Disengage the guides to remove the lower front bumper energy absorber as shown in the illustration.

(b) except USA and Canada:

(1) Disengage the guides to remove the lower front bumper energy absorber as shown in the illustration.

Remove in this Direction

23. REMOVE FRONT BUMPER REINFORCEMENT

(a) for USA and Canada:

(1) Disengage the wire harness clamps.

(2) Remove the 6 bolts.

(3) Disengage the guides to remove the front bumper reinforcement.

(b) except USA and Canada:

(1) Disengage the wire harness clamps.

(2) Remove the 6 bolts.

(3) Disengage the guides to remove the front bumper reinforcement.

24. REMOVE FRONT SIDE MEMBER BRACKET SUB-ASSEMBLY LH

(a) for USA and Canada:

(1) Remove the 5 bolts.

(2) Disengage the guides to remove the front side member bracket sub-assembly LH.

(b) except USA and Canada:

(1) Disengage the wire harness clamp.

(2) Remove the 4 bolts.

(3) Disengage the guides to remove the front side member bracket sub-assembly LH.

25. REMOVE FRONT SIDE MEMBER BRACKET SUB-ASSEMBLY RH

(a) for USA and Canada:

(1) Remove the 4 bolts.

(2) Disengage the guides to remove the front side member bracket sub-assembly RH.

(b) except USA and Canada:

HINT:

Use the same procedure as for the LH side.

26. REMOVE NO. 2 FRONT BUMPER REINFORCEMENT

(a) Remove the 2 nuts and No. 2 front bumper reinforcement.

27. REMOVE FRONT BUMPER BRACKET LH

(a) Remove the 4 bolts and front bumper bracket LH.

28. REMOVE FRONT BUMPER BRACKET RH

HINT:

Use the same procedure as for the LH side.

29. REMOVE NO. 1 RADIATOR AIR GUIDE LH

(a) Disengage the claw and guide to remove the No. 1 radiator air guide LH as shown in the illustration.

Remove in this Direction (1)

Remove in this Direction (2)

30. REMOVE NO. 1 RADIATOR AIR GUIDE RH

(a) Disengage the claw and guide to remove the No. 1 radiator air guide RH as shown in the illustration.

Remove in this Direction (1)

Remove in this Direction (2)

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