Toyota CH-R Service Manual: Removal

REMOVAL

PROCEDURE

1. REMOVE RADIATOR COVER

(a) Remove the 2 hood bumper cushions.

(b) Remove the 4 clips.

(c) Disengage the guides to remove the radiator cover as shown in the illustration.

Remove in this Direction

2. SEPARATE FRONT FENDER MOULDING SUB-ASSEMBLY LH

(a) Apply protective tape around the front fender moulding sub-assembly LH.

Protective Tape

(b) Remove the 3 screws.

(c) Remove the 2 clips.

(d) Using a screwdriver, turn the pin 90 degrees and remove the pin hold clip.

HINT:

Use the same procedure for the RH side and LH side.

*a

90 deg

(e) Pull back the edge of the front fender liner LH and disengage the claws by pushing the area indicated by the arrow in the illustration with a finger.

Place Hand Here

Remove in this Direction

NOTICE:

  • Do not apply excessive force when pulling back the front fender liner LH.
  • To avoid damaging the claws, do not forcibly pull the front fender moulding sub-assembly LH.

(f) Disengage the clips and separate the front fender moulding sub-assembly LH.

3. SEPARATE FRONT FENDER MOULDING SUB-ASSEMBLY RH

HINT:

Use the same procedure as for the LH side.

4. REMOVE FRONT BUMPER ASSEMBLY

(a) Apply protective tape around the front bumper assembly.

Protective Tape

HINT:

Use the same procedure for the RH side and LH side.

(b) Remove the 3 bolts.

(c) Remove the 6 screws.

(d) Disengage the claws as shown in the illustration.

Place Hand Here

Remove in this Direction

HINT:

Use the same procedure for the RH side and LH side.

(e) w/ Fog Light:

(1) Pull back the side of the front bumper assembly and disconnect the connector.

NOTICE:

Do not apply excessive force when pulling back the front bumper assembly.

HINT:

Use the same procedure for the RH side and LH side.

Remove in this Direction

(f) w/ Toyota Safety Sense:

(1) Disconnect the connector.

(g) Disengage the claw to remove front bumper assembly as shown in the illustration.

Remove in this Direction

    Components
    COMPONENTS ILLUSTRATION *1 FRONT BUMPER ASSEMBLY *2 FRONT FENDER MOULDING SUB-ASSEMBLY LH *3 FRONT FENDER MOULDING SUB-ASSEM ...

    Disassembly
    DISASSEMBLY PROCEDURE 1. REMOVE RADIATOR GRILLE Click here 2. REMOVE FRONT BUMPER EXTENSION LH (a) Disengage the claws and guide to remove the front bumper extension LH. ...

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