Toyota CH-R Service Manual: Removal

REMOVAL

PROCEDURE

1. REMOVE RADIATOR COVER

(a) Remove the 2 hood bumper cushions.

(b) Remove the 4 clips.

(c) Disengage the guides to remove the radiator cover as shown in the illustration.

Remove in this Direction

2. SEPARATE FRONT FENDER MOULDING SUB-ASSEMBLY LH

(a) Apply protective tape around the front fender moulding sub-assembly LH.

Protective Tape

(b) Remove the 3 screws.

(c) Remove the 2 clips.

(d) Using a screwdriver, turn the pin 90 degrees and remove the pin hold clip.

HINT:

Use the same procedure for the RH side and LH side.

*a

90 deg

(e) Pull back the edge of the front fender liner LH and disengage the claws by pushing the area indicated by the arrow in the illustration with a finger.

Place Hand Here

Remove in this Direction

NOTICE:

  • Do not apply excessive force when pulling back the front fender liner LH.
  • To avoid damaging the claws, do not forcibly pull the front fender moulding sub-assembly LH.

(f) Disengage the clips and separate the front fender moulding sub-assembly LH.

3. SEPARATE FRONT FENDER MOULDING SUB-ASSEMBLY RH

HINT:

Use the same procedure as for the LH side.

4. REMOVE FRONT BUMPER ASSEMBLY

(a) Apply protective tape around the front bumper assembly.

Protective Tape

HINT:

Use the same procedure for the RH side and LH side.

(b) Remove the 3 bolts.

(c) Remove the 6 screws.

(d) Disengage the claws as shown in the illustration.

Place Hand Here

Remove in this Direction

HINT:

Use the same procedure for the RH side and LH side.

(e) w/ Fog Light:

(1) Pull back the side of the front bumper assembly and disconnect the connector.

NOTICE:

Do not apply excessive force when pulling back the front bumper assembly.

HINT:

Use the same procedure for the RH side and LH side.

Remove in this Direction

(f) w/ Toyota Safety Sense:

(1) Disconnect the connector.

(g) Disengage the claw to remove front bumper assembly as shown in the illustration.

Remove in this Direction

    Components
    COMPONENTS ILLUSTRATION *1 FRONT BUMPER ASSEMBLY *2 FRONT FENDER MOULDING SUB-ASSEMBLY LH *3 FRONT FENDER MOULDING SUB-ASSEM ...

    Disassembly
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