Toyota CH-R Service Manual: Removal

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during the black out tape removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure

Necessary Procedure

Effect/Inoperative Function when Necessary Procedure not Performed

Link

Disconnect cable from negative battery terminal

Initialize back door lock

Power door lock control system

Memorize steering angle neutral point

Lane departure alert system (w/ Steering Control)

Pre-collision system

  • Rear door window regulator assembly
  • Rear door glass sub-assembly
  • Rear door glass run

Initialize Power Window Control System

  • Auto up and down function
  • Jam protection function
  • Catch protection function
  • Remote control function
  • Key-linked function
  • Wireless transmitter-linked function
  • Key-off operation function
  • Window open warning function

HINT:

  • Use the same procedure for the RH side and LH side.
  • The following procedure is for the LH side.

PROCEDURE

1. PRECAUTION

NOTICE:

After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.

Click here

2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

Click here

NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

Click here

3. REMOVE REAR DOOR INSIDE HANDLE BEZEL PLUG

Click here

4. REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE UPPER PANEL

Click here

5. REMOVE REAR DOOR REAR FRAME BRACKET

Click here

6. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY

Click here

7. REMOVE REAR DOOR BELT REAR SEAL

Click here

8. REMOVE REAR DOOR GLASS INNER WEATHERSTRIP

Click here

9. REMOVE REAR DOOR BELT SEAL

Click here

10. REMOVE REAR DOOR SERVICE HOLE COVER

Click here

11. REMOVE REAR DOOR WEATHERSTRIP

Click here

12. REMOVE REAR DOOR WINDOW REAR LOWER FRAME SUB-ASSEMBLY

Click here

13. REMOVE REAR DOOR GLASS SUB-ASSEMBLY

Click here

14. REMOVE REAR DOOR FRAME GARNISH

Click here

15. REMOVE REAR DOOR GLASS RUN

Click here

16. REMOVE REAR DOOR QUARTER WINDOW GLASS

Click here

17. REMOVE REAR DOOR LOWER OUTSIDE STRIPE

HINT:

When removing the rear door lower outside stripe, heat the vehicle body and rear door lower outside stripe using a heat light.

Heating Temperature

Item

Temperature

Rear Door Lower Outside Stripe and Vehicle Body

40 to 60°C (104 to 140°F)

CAUTION:

  • Do not touch the heat light and heated parts, touching the heat light may result in burns.
  • Touching heated parts for a long time may result in burns.

*a

Heated Part

*b

Heat Light

NOTICE:

Do not heat the vehicle body excessively.

(a) Using a heat light, heat the rear door lower outside stripe and vehicle body.

(b) Pull back on one of the ends of the rear door lower outside stripe to remove it.

HINT:

When pulling on the rear door lower outside stripe, pull it parallel to the vehicle body.

18. REMOVE REAR DOOR OUTSIDE STRIPE

HINT:

When removing the rear door outside stripe, heat the vehicle body and rear door outside stripe using a heat light.

Heating Temperature

Item

Temperature

Rear Door Outside Stripe and Vehicle Body

40 to 60°C (104 to 140°F)

CAUTION:

  • Do not touch the heat light and heated parts, touching the heat light may result in burns.
  • Touching heated parts for a long time may result in burns.

*a

Heated Part

*b

Heat Light

NOTICE:

Do not heat the vehicle body excessively.

(a) Using a heat light, heat the rear door outside stripe and vehicle body.

(b) Pull back on one of the ends of the rear door outside stripe to remove it.

HINT:

When pulling on the rear door outside stripe, pull it parallel to the vehicle body.

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