Toyota CH-R Service Manual: Installation

INSTALLATION

CAUTION / NOTICE / HINT

HINT:

  • Use the same procedure for the RH side and LH side.
  • The following procedure is for the LH side.

PROCEDURE

1. REPAIR INSTRUCTION

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2. INSTALL REAR DOOR OUTSIDE STRIPE

(a) Refer to the illustration to position a new rear door outside stripe.

*A

LH Side

*B

RH Side

*a

Point A

*b

Point B

*c

Edge of Curved Surface

*d

Straight

*e

Triangle

-

-

Standard Measurement:

Area

Measurement

Area

Measurement

A

1.0 mm (0.0394 in.)

B

10.0 mm (0.394 in.)

C

1.0 mm (0.0394 in.)

D

2.5 mm (0.0984 in.)

(b) Remove the release paper and install the rear door outside stripe.

HINT:

Align the point (B) on the rear door outside stripe with the point (A) on the door frame and install the rear door outside stripe.

3. INSTALL REAR DOOR LOWER OUTSIDE STRIPE

(a) Refer to the illustration to position a new rear door lower outside stripe.

*A

LH Side

*B

RH Side

*a

Point A

*b

Point B

*c

Edge of Curved Surface

*d

Straight

*e

Triangle

-

-

Standard Measurement:

Area

Measurement

Area

Measurement

A

10.0 mm (0.394 in.)

B

5.0 mm (0.197 in.)

C

-1.0 to 1.0 mm (-0.0394 to 0.0394 in.)

D

1.0 mm (0.0394 in.)

(b) Remove the release paper and install the rear door lower outside stripe.

HINT:

Align the point (B) on the rear door lower outside stripe with the point (A) on the door frame and install the rear door lower outside stripe.

4. INSTALL REAR DOOR QUARTER WINDOW GLASS

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5. INSTALL REAR DOOR GLASS RUN

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6. INSTALL REAR DOOR FRAME GARNISH

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7. INSTALL REAR DOOR GLASS SUB-ASSEMBLY

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8. INSTALL REAR DOOR WINDOW REAR LOWER FRAME SUB-ASSEMBLY

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9. INSTALL REAR DOOR WEATHERSTRIP

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10. INSTALL REAR DOOR SERVICE HOLE COVER

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11. INSTALL REAR DOOR BELT SEAL

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12. INSTALL REAR DOOR GLASS INNER WEATHERSTRIP

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13. INSTALL REAR DOOR BELT REAR SEAL

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14. INSTALL REAR DOOR TRIM BOARD SUB-ASSEMBLY

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15. INSTALL REAR DOOR REAR FRAME BRACKET

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16. INSTALL REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE UPPER PANEL

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17. INSTALL REAR DOOR INSIDE HANDLE BEZEL PLUG

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18. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

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NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

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19. INITIALIZE POWER WINDOW CONTROL SYSTEM

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20. INSPECT POWER WINDOW OPERATION

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