Toyota CH-R Service Manual: Adjustment

Toyota CH-R Service Manual / Door / Hatch / Front Door / Adjustment

ADJUSTMENT

CAUTION / NOTICE / HINT

*a

Centering Bolt

*b

Standard Bolt

HINT:

  • Use the same procedure for the RH side and LH side.
  • The following procedure is for the LH side.
  • Centering bolts are used to install the door hinges to the vehicle body and door. The door cannot be adjusted with the centering bolts installed. Substitute the centering bolts with standard bolts when making adjustments.
  • The specified torque for standard bolts is shown in the standard bolt chart.

    Click here

PROCEDURE

1. INSPECT FRONT DOOR PANEL SUB-ASSEMBLY

(a) Check that the clearance measurements of areas "A" to "Y" are within the standard ranges.

Standard Clearance

Area

Measurement

Area

Measurement

A

2.1 to 6.1 mm (0.083 to 0.240 in.)

B

-2.0 to 2.0 mm (-0.079 to 0.079 in.)

C

3.1 to 7.1 mm (0.122 to 0.280 in.)

D

2.9 to 6.9 mm (0.114 to 0.272 in.)

E

3.3 to 6.7 mm (0.130 to 0.264 in.)

F

7.1 to 11.1 mm (0.280 to 0.437 in.)

G

3.3 to 6.7 mm (0.130 to 0.264 in.)

H

5.9 to 9.9 mm (0.232 to 0.390 in.)

I

3.3 to 6.7 mm (0.130 to 0.264 in.)

J

3.7 to 7.7 mm (0.146 to 0.303 in.)

K

3.3 to 6.7 mm (0.130 to 0.264 in.)

L

1.4 to 5.4 mm (0.055 to 0.213 in.)

M

3.3 to 6.7 mm (0.130 to 0.264 in.)

N

1.2 to 5.2 mm (0.047 to 0.205 in.)

O

3.3 to 6.7 mm (0.130 to 0.264 in.)

P

0.8 to 3.8 mm (0.031 to 0.150 in.)

Q

2.4 to 6.4 mm (0.094 to 0.252 in.)

R

-2.0 to 2.0 mm (-0.079 to 0.079 in.)

S

2.9 to 5.3 mm (0.114 to 0.209 in.)

T

-1.2 to 1.2 mm (-0.047 to 0.047 in.)

U

7.5 to 11.5 mm (0.295 to 0.453 in.)

V

-2.0 to 2.0 mm (-0.079 to 0.079 in.)

W

3.5 to 8.5 mm (0.138 to 0.335 in.)

X

2.7 to 5.7 mm (0.106 to 0.224 in.)

Y

-1.5 to 1.5 mm (-0.059 to 0.059 in.)

-

-

2. ADJUST FRONT DOOR PANEL SUB-ASSEMBLY

(a) Using SST, loosen the 4 hinge bolts on the vehicle body and adjust the door position.

SST: 09812-00010

(b) Tighten the 4 hinge bolts on the vehicle body after adjustment.

Torque:

26 N·m {265 kgf·cm, 19 ft·lbf}

(c) Loosen the 4 hinge bolts on the door and adjust the door position.

(d) Tighten the 4 hinge bolts on the door after adjustment.

Torque:

for TMMT Made :

26 N·m {265 kgf·cm, 19 ft·lbf}

for TMC Made :

21 N·m {214 kgf·cm, 15 ft·lbf}

(e) Using a T40 "TORX" socket wrench, slightly loosen the 2 striker mounting screws.

(f) Using a brass bar and a hammer, hit the striker to adjust its position.

(g) Using a T40 "TORX" socket wrench, tighten the 2 striker mounting screws after adjustment.

Torque:

23 N·m {235 kgf·cm, 17 ft·lbf}

    Disassembly
    DISASSEMBLY CAUTION / NOTICE / HINT The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced dur ...

    Reassembly
    REASSEMBLY CAUTION / NOTICE / HINT HINT: Use the same procedure for the RH side and LH side. The following procedure is for the LH side. PROCEDURE 1. INSTALL NO. 2 FRONT DOOR ST ...

    Other materials:

    Toyota CH-R Service Manual > Tire Pressure Warning System: Transmitter ID1 Operation Stop (C2111/11-C2115/15)
    DESCRIPTION The tire pressure warning valve and transmitters that are installed in the tire and wheel assemblies measure the tire pressures. The measured values are transmitted to the tire pressure warning ECU and receiver in the vehicle as radio waves. The ECU compares the measured tire pres ...

    Toyota CH-R Service Manual > Lighting System: Power Source Circuit
    DESCRIPTION When the ignition switch is ON or the operation conditions of the headlights are met, the main body ECU (multiplex network body ECU) supplies power to the headlight ECU sub-assemblies via the No. 1 integration relay. When the ignition switch is ON, the main body ECU (multiplex netw ...

    Toyota CH-R Owners Manual

    Toyota CH-R Service Manual

    © 2017-2024 Copyright www.tochr.net
    0.0112