Toyota CH-R Service Manual: Removal

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during front suspension crossmember sub-assembly removal/installation are shown below.

PROCEDURE

1. ALIGN FRONT WHEELS FACING STRAIGHT AHEAD

2. SECURE STEERING WHEEL

Click here

3. REMOVE COLUMN HOLE COVER SILENCER SHEET

Click here

4. SEPARATE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY

Click here

5. SEPARATE NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY

Click here

6. REMOVE FRONT WHEELS

Click here

7. REMOVE NO. 1 ENGINE UNDER COVER

Click here

8. REMOVE REAR ENGINE UNDER COVER LH

Click here

9. REMOVE REAR ENGINE UNDER COVER RH

Click here

10. REMOVE FRONT FLOOR COVER LH (w/ Cover)

Click here

11. REMOVE FRONT FLOOR COVER RH (w/ Cover)

HINT:

Perform the same procedure as for the LH side.

12. REMOVE REAR SIDE RAIL REINFORCEMENT SUB-ASSEMBLY LH

(a) Remove the 4 bolts and rear side rail reinforcement sub-assembly LH from the front suspension crossmember sub-assembly and vehicle body.

13. REMOVE REAR SIDE RAIL REINFORCEMENT SUB-ASSEMBLY RH

HINT:

Perform the same procedure as for the LH side.

14. SEPARATE FRONT STABILIZER LINK ASSEMBLY LH

(a) Remove the nut and front stabilizer link assembly LH from the front shock absorber assembly. NOTICE: Do not damage the boot of the ball joint. HINT: If the ball joint turns together with the nut, use a 6 mm hexagon socket wrench to hold the stud bolt.

15. SEPARATE FRONT STABILIZER LINK ASSEMBLY RH

HINT:

Perform the same procedure as for the LH side.

16. SEPARATE TIE ROD END SUB-ASSEMBLY LH

Click here

17. SEPARATE TIE ROD END SUB-ASSEMBLY RH

HINT:

Perform the same procedure as for the LH side.

18. SEPARATE FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH

(a) Remove the bolt and 2 nuts and separate the front lower No. 1 suspension arm sub-assembly from the front lower ball joint assembly.

19. SEPARATE FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH

HINT:

Perform the same procedure as for the LH side.

20. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY

(a) Remove the 2 bolts and separate the 2 wire harness clamp brackets from the front suspension crossmember sub-assembly.

(b) Using a transmission jack and a wooden block, support the engine assembly with transaxle.

*a	Transmission Jack
*b	Wooden Block
	Front of the Vehicle
	Wooden block placement location

(c) Remove the bolt and separate the engine moving control rod.

(d) Support the front suspension crossmember sub-assembly with an engine lifter using 4 attachments or equivalent tools as shown in the illustration.

*a	Engine Lifter
*b	Attachment
	Attachment placement location

NOTICE:

Use attachments to keep the front suspension crossmember sub-assembly level.

(e) Remove the 6 bolts and front suspension crossmember sub-assembly.

(f) Slowly lower the front suspension crossmember sub-assembly.

NOTICE:

When lowering the front suspension crossmember sub-assembly, be careful not to damage the vehicle body or other components installed to the vehicle.

21. REMOVE STEERING LINK ASSEMBLY

(a) Remove the 2 bolts, 2 nuts and steering link assembly from the front suspension crossmember sub-assembly. NOTICE: Because the nut has its own stopper, do not turn the nut. Loosen the bolt with the nut secured.

22. REMOVE FRONT NO. 1 STABILIZER BRACKET LH

Click here

23. REMOVE FRONT NO. 1 STABILIZER BRACKET RH

HINT:

Perform the same procedure as for the LH side.

24. REMOVE FRONT STABILIZER BAR

Click here

25. REMOVE FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH

(a) Remove the 2 bolts, nut and front lower No. 1 suspension arm sub-assembly LH from the front suspension crossmember sub-assembly. NOTICE: Because the nut has its own stopper, do not turn the nut. Loosen the bolt with the nut secured.

26. REMOVE FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH

HINT:

Perform the same procedure as for the LH side.

27. REMOVE ENGINE MOVING CONTROL ROD

(a) Remove the bolt and engine moving control rod from the front suspension crossmember sub-assembly.

28. REMOVE FRONT SUSPENSION MEMBER PLATE

(a) Remove the 2 front suspension member plates from the front suspension crossmember sub-assembly.

*a for LH Side *b for RH Side

29. REMOVE HOLE PLUG

(a) Remove the 4 hole plugs from the front suspension crossmember sub-assembly. HINT: There are 2 different shapes of hole plug.