Toyota CH-R Service Manual: Removal

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during front suspension crossmember sub-assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure

Necessary Procedure

Effect/Inoperative Function when Necessary Procedure not Performed

Link

Front wheel alignment adjustment

  1. Clear zero point calibration data.
  2. Perform yaw rate and acceleration sensor zero point calibration.
  • DTCs are stored
  • ABS warning light illuminates
  • Slip indicator light illuminates
  • VSC disabled or malfunctions

Suspension, tires, etc.

(The vehicle height changes because of suspension or tire replacement)

Initialize No. 1 headlight ECU sub-assembly LH

Automatic headlight beam level control system

PROCEDURE

1. ALIGN FRONT WHEELS FACING STRAIGHT AHEAD

2. SECURE STEERING WHEEL

Click here

3. REMOVE COLUMN HOLE COVER SILENCER SHEET

Click here

4. SEPARATE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY

Click here

5. SEPARATE NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY

Click here

6. REMOVE FRONT WHEELS

Click here

7. REMOVE NO. 1 ENGINE UNDER COVER

Click here

8. REMOVE REAR ENGINE UNDER COVER LH

Click here

9. REMOVE REAR ENGINE UNDER COVER RH

Click here

10. REMOVE FRONT FLOOR COVER LH (w/ Cover)

Click here

11. REMOVE FRONT FLOOR COVER RH (w/ Cover)

HINT:

Perform the same procedure as for the LH side.

12. REMOVE REAR SIDE RAIL REINFORCEMENT SUB-ASSEMBLY LH

(a) Remove the 4 bolts and rear side rail reinforcement sub-assembly LH from the front suspension crossmember sub-assembly and vehicle body.

13. REMOVE REAR SIDE RAIL REINFORCEMENT SUB-ASSEMBLY RH

HINT:

Perform the same procedure as for the LH side.

14. SEPARATE FRONT STABILIZER LINK ASSEMBLY LH

(a) Remove the nut and front stabilizer link assembly LH from the front shock absorber assembly.

NOTICE:

Do not damage the boot of the ball joint.

HINT:

If the ball joint turns together with the nut, use a 6 mm hexagon socket wrench to hold the stud bolt.

15. SEPARATE FRONT STABILIZER LINK ASSEMBLY RH

HINT:

Perform the same procedure as for the LH side.

16. SEPARATE TIE ROD END SUB-ASSEMBLY LH

Click here

17. SEPARATE TIE ROD END SUB-ASSEMBLY RH

HINT:

Perform the same procedure as for the LH side.

18. SEPARATE FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH

(a) Remove the bolt and 2 nuts and separate the front lower No. 1 suspension arm sub-assembly from the front lower ball joint assembly.

19. SEPARATE FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH

HINT:

Perform the same procedure as for the LH side.

20. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY

(a) Remove the 2 bolts and separate the 2 wire harness clamp brackets from the front suspension crossmember sub-assembly.

(b) Using a transmission jack and a wooden block, support the engine assembly with transaxle.

*a

Transmission Jack

*b

Wooden Block

Front of the Vehicle

Wooden block placement location

CAUTION:

  • Support the engine assembly with transaxle until the front suspension crossmember sub-assembly is installed.
  • If the support is removed before the front suspension crossmember sub-assembly is installed, the engine assembly with transaxle may drop.

(c) Remove the bolt and separate the engine moving control rod.

(d) Support the front suspension crossmember sub-assembly with an engine lifter using 4 attachments or equivalent tools as shown in the illustration.

*a

Engine Lifter

*b

Attachment

Attachment placement location

CAUTION:

  • The front suspension crossmember sub-assembly is a very heavy component. Make sure that it is supported securely.
  • If the front suspension crossmember sub-assembly is not securely supported, it may drop, resulting in serious injury.

NOTICE:

Use attachments to keep the front suspension crossmember sub-assembly level.

(e) Remove the 6 bolts and front suspension crossmember sub-assembly.

(f) Slowly lower the front suspension crossmember sub-assembly.

NOTICE:

When lowering the front suspension crossmember sub-assembly, be careful not to damage the vehicle body or other components installed to the vehicle.

21. REMOVE STEERING LINK ASSEMBLY

(a) Remove the 2 bolts, 2 nuts and steering link assembly from the front suspension crossmember sub-assembly.

NOTICE:

Because the nut has its own stopper, do not turn the nut. Loosen the bolt with the nut secured.

22. REMOVE FRONT NO. 1 STABILIZER BRACKET LH

Click here

23. REMOVE FRONT NO. 1 STABILIZER BRACKET RH

HINT:

Perform the same procedure as for the LH side.

24. REMOVE FRONT STABILIZER BAR

Click here

25. REMOVE FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH

(a) Remove the 2 bolts, nut and front lower No. 1 suspension arm sub-assembly LH from the front suspension crossmember sub-assembly.

NOTICE:

Because the nut has its own stopper, do not turn the nut. Loosen the bolt with the nut secured.

26. REMOVE FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH

HINT:

Perform the same procedure as for the LH side.

27. REMOVE ENGINE MOVING CONTROL ROD

(a) Remove the bolt and engine moving control rod from the front suspension crossmember sub-assembly.

28. REMOVE FRONT SUSPENSION MEMBER PLATE

(a) Remove the 2 front suspension member plates from the front suspension crossmember sub-assembly.

*a

for LH Side

*b

for RH Side

29. REMOVE HOLE PLUG

(a) Remove the 4 hole plugs from the front suspension crossmember sub-assembly.

HINT:

There are 2 different shapes of hole plug.

    Installation
    INSTALLATION PROCEDURE 1. INSTALL HOLE PLUG (a) Install the 4 hole plugs to the front suspension crossmember sub-assembly. HINT: There are 2 different shapes of hole plug. 2. INSTALL FRONT SUSPE ...

    Front Suspension System
    ...

    Other materials:

    Toyota CH-R Service Manual > Integration Relay: Components
    COMPONENTS ILLUSTRATION *1 NO. 1 INTEGRATION RELAY *2 NO. 1 RELAY BLOCK COVER ...

    Toyota CH-R Service Manual > Audio And Visual System(for Radio Receiver Type): CD cannot be Ejected
    PROCEDURE 1. CHECK OPERATION (a) Press the CD eject switch of the radio receiver assembly for 5 seconds or more and check that the CD is ejected. OK: CD is ejected. NG REPLACE RADIO RECEIVER ASSEMBLY OK ...

    © 2017-2019 Copyright www.tochr.net
    0.016