Toyota CH-R Service Manual: Installation

INSTALLATION

PROCEDURE

1. INSTALL FRONT STABILIZER BAR BUSHING LH

(a) Install the front stabilizer bar bushing LH to the front stabilizer bar as shown in the illustration.

*a

Cutout

*b

Stopper

Front of the Vehicle

Outside of the Vehicle

NOTICE:

  • Install the front stabilizer bar bushing LH so that the cutout is facing the rear of the vehicle.
  • Install the front stabilizer bar bushing LH onto the front stabilizer bar so that the stopper ring of the front stabilizer bar faces the outside of the vehicle.

2. INSTALL FRONT STABILIZER BAR BUSHING RH

HINT:

Perform the same procedure as for the LH side.

3. INSTALL FRONT STABILIZER BAR

(a) Install the front stabilizer bar with the 2 front stabilizer bar bushings to the front suspension crossmember sub-assembly.

NOTICE:

Make sure that the identification mark is positioned on the right side of the vehicle.

*a

Identification Mark

-

-

Front of the Vehicle

-

-

4. INSTALL FRONT NO. 1 STABILIZER BRACKET LH

(a) Install the front No. 1 stabilizer bracket LH to the front suspension crossmember sub-assembly with the 2 bolts.

Torque:

103 N·m {1050 kgf·cm, 76 ft·lbf}

NOTICE:

  • Make sure to install the front No. 1 stabilizer bracket LH with its arrow facing the front of the vehicle.
  • Temporarily tighten the bolt (B) and then fully tighten the 2 bolts in the order of (A) and (B).

*a

Arrow

Front of the Vehicle

5. INSTALL FRONT NO. 1 STABILIZER BRACKET RH

HINT:

Perform the same procedure as for the LH side.

6. INSTALL FRONT STABILIZER LINK ASSEMBLY LH

(a) Install the front stabilizer link assembly LH to the front stabilizer bar LH with the nut.

Torque:

74 N·m {755 kgf·cm, 55 ft·lbf}

HINT:

If the ball joint turns together with the nut, use a 6 mm hexagon socket wrench to hold the stud bolt.

7. INSTALL FRONT STABILIZER LINK ASSEMBLY RH

HINT:

Perform the same procedure as for the LH side.

8. INSTALL STEERING LINK ASSEMBLY

(a) Install the steering link assembly to the front suspension crossmember sub-assembly with the 2 bolts and 2 new nuts.

Torque:

133 N·m {1356 kgf·cm, 98 ft·lbf}

NOTICE:

  • Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.
  • Make sure to tighten the bolts starting from the left side of the vehicle.

9. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY

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    Inspection
    INSPECTION PROCEDURE 1. INSPECT FRONT STABILIZER LINK ASSEMBLY (a) Inspect the turning torque of the ball joint. (1) Secure the front stabilizer link assembly in a vise using aluminum ...

    Front Suspension Member
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