Toyota CH-R Service Manual: Installation

INSTALLATION

PROCEDURE

1. INSTALL TIE ROD END SUB-ASSEMBLY LH

(a) Install the lock nut and tie rod end sub-assembly LH to the steering gear assembly until the matchmarks are aligned.

HINT:

After adjusting the toe-in, tighten the lock nut.

*a

Matchmark

2. INSTALL TIE ROD END SUB-ASSEMBLY RH

HINT:

Perform the same procedure as for the LH side.

3. INSTALL STEERING LINK ASSEMBLY

(a) Insert the steering link assembly as shown in the illustration.

Install in this Direction

(b) Align the protrusion of the steering link assembly with the hole of the No. 1 steering column hole cover sub-assembly, and install the No. 1 steering column hole cover sub-assembly to the steering link assembly.

HINT:

Check that the No. 1 steering column hole cover sub-assembly is securely installed.

(c) Install the steering link assembly to the front suspension crossmember sub-assembly with the 2 bolts and 2 new nuts.

Torque:

133 N·m {1356 kgf·cm, 98 ft·lbf}

NOTICE:

  • Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.
  • Make sure to tighten the bolts starting from the left side of the vehicle.

(d) Install the wire harness clamp bracket to the front suspension crossmember sub-assembly with the bolt.

(e) Connect the connector.

4. CONNECT TIE ROD END SUB-ASSEMBLY LH

(a) Connect the tie rod end sub-assembly LH to the steering knuckle LH with the nut.

Torque:

49 N·m {500 kgf·cm, 36 ft·lbf}

NOTICE:

  • Do not damage the ball joint dust cover.
  • Further tighten the nut up to 60° if the holes for the cotter pin are not aligned.

(b) Install a new cotter pin.

5. CONNECT TIE ROD END SUB-ASSEMBLY RH

HINT:

Perform the same procedure as for the LH side.

6. CONNECT NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY

(a) Engage the clip (B) to the vehicle body.

(b) Engage the clip (A) to install the No. 1 steering column hole cover sub-assembly to the vehicle body.

NOTICE:

Be careful not to damage the lip of the No. 1 steering column hole cover sub-assembly.

7. CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY

Click here

8. INSTALL COLUMN HOLE COVER SILENCER SHEET

Click here

9. INSTALL FRONT WHEELS

Click here

10. STABILIZE SUSPENSION

Click here

11. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

Click here

    Inspection
    INSPECTION PROCEDURE 1. INSPECT TIE ROD END SUB-ASSEMBLY LH (a) Secure the tie rod end sub-assembly LH in a vise between aluminum plates. NOTICE: Do not overtighten the vise. ...

    Reassembly
    REASSEMBLY PROCEDURE 1. INSTALL NO. 2 STEERING RACK BOOT (a) Apply lithium soap base glycol grease to the inside of the small opening of a new No. 2 steering rack boot. ...

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