Toyota CH-R Service Manual: Installation

INSTALLATION

PROCEDURE

1. INSTALL GENERATOR ASSEMBLY

(a) Install the wire harness clamp bracket to the generator assembly with the bolt.

Torque:

8.0 N·m {82 kgf·cm, 71 in·lbf}

(b) Install the generator assembly with the 2 bolts.

Torque:

Bolt A :

25 N·m {255 kgf·cm, 18 ft·lbf}

Bolt B :

43 N·m {438 kgf·cm, 32 ft·lbf}

(c) Engage the clamp to connect the engine wire to the wire harness clamp bracket.

(d) Connect the generator assembly connector.

(e) Connect the engine wire to terminal B with the nut.

Torque:

9.8 N·m {100 kgf·cm, 87 in·lbf}

(f) Install the terminal cap to the generator assembly.

2. INSTALL FAN AND GENERATOR V BELT

Click here

3. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Click here

NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

Click here

    Inspection
    INSPECTION PROCEDURE 1. INSPECT GENERATOR PULLEY WITH CLUTCH (a) Hold the center of the generator pulley with clutch, and confirm that the outer ring turns counterclockwise and does ...

    Reassembly
    REASSEMBLY PROCEDURE 1. INSTALL GENERATOR DRIVE END FRAME BEARING (a) Using SST and a press, install a new generator drive end frame bearing. SST: 09950-60010 09951-00470 SST: 0 ...

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