Toyota CH-R Service Manual: Installation

INSTALLATION

PROCEDURE

1. INSTALL PARK/NEUTRAL POSITION SWITCH

(a) Temporarily install the park/neutral position switch to the continuously variable transaxle assembly with the 2 bolts.

(b) Install the lock plate and lock nut to the park/neutral position switch. Torque: 6.9 N·m {70 kgf·cm, 61 in·lbf}

(c) Temporarily install the control shaft lever to the park/neutral position switch.

(d) Turn the control shaft lever clockwise until it stops, then turn it counterclockwise 2 notches.

(e) Remove the control shaft lever from the park/neutral position switch.

(f) Align the protrusion with the neutral basic line.

*a Neutral Basic Line *b Protrusion

(g) Hold the park/neutral position switch in that position and tighten the 2 bolts.

Torque:

5.4 N·m {55 kgf·cm, 48 in·lbf}

(h) Using a screwdriver, stake the lock nut with the lock plate.

(i) Install the control shaft lever to the park/neutral position switch with the washer and nut.

Torque:

12.7 N·m {130 kgf·cm, 9 ft·lbf}

(j) Connect the park/neutral position switch connector.

2. CONNECT TRANSMISSION CONTROL CABLE ASSEMBLY

(a) Connect the transmission control cable assembly to the No. 1 transmission control cable bracket with a new clip.

(b) Turn the control shaft lever clockwise until it stops, then turn it counterclockwise 2 notches.

*a P Position *b N Position

(c) Connect the transmission control cable assembly to the control shaft lever with the nut.

Torque:

12 N·m {122 kgf·cm, 9 ft·lbf}

3. INSPECT SHIFT LEVER POSITION

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4. ADJUST SHIFT LEVER POSITION

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5. INSPECT PARK/NEUTRAL POSITION SWITCH OPERATION

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6. ADJUST PARK/NEUTRAL POSITION SWITCH

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7. INSTALL AIR CLEANER CASE SUB-ASSEMBLY

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8. INSTALL AIR CLEANER CAP WITH AIR CLEANER HOSE

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9. INSTALL NO. 1 AIR CLEANER INLET

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10. INSTALL RADIATOR COVER

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11. INSTALL NO. 2 CYLINDER HEAD COVER

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12. INSTALL REAR ENGINE UNDER COVER LH

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13. INSTALL NO. 1 ENGINE UNDER COVER

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